Operators Manual D7R Dozer Type I With Winch and Type II With Ripper

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GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
General Cleaning, Painting, and Preservation
Repair During Administrative Storage
Preparation of Equipment for Shipment
ELECTROMAGNETIC PULSE (EMP) EXPOSURE
LIST OF ABBREVIATIONS/ACRONYMS
LIST OF ABBREVIATIONS/ACRONYMS CONTINUED
LIST OF ABBREVIATIONS/ACRONYMS CONTINUED
EQUIPMENT DESCRIPTION AND DATA
Figure 1. D7R Dozer (Left Side).
Figure 2. D7R Dozer (Left Side) Continued.
Figure 3. D7R Dozer (Right Side).
Figure 4. D7R Dozer (Right Side) Continued.
EQUIPMENT DATA
EQUIPMENT DATA - Continued
EQUIPMENT DATA - Continued
THEORY OF OPERATION
Figure 1. Engine Components.
Figure 2. Engine Components.
Figure 3. Powertrain Components.
BRAKE SYSTEMS
Figure 4. Hydraulic System Control Levers.
CHAPTER 2. OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Figure 1. Main Entry and Exit.
Figure 2. Alternate Exit.
Figure 3. Door Handles and Latches
Door Handles and Latches Continued
Figure 4. Operator Seat and Armrest.
OPERATOR CONTROLS AND INDICATORS CONTINUED
Figure 5. Seat Belt.
Left Joystick Steering, Parking Brake, and Transmission Controls Continued.
Figure 7. Right Joystick Dozer Blade Controls.
Figure 8. Winch Control Lever.
Figure 9. Ripper Control Lever.
Figure 10. Horn Button, Throttle Control Switch, Arctic Heater Switch, and Hydraulic Lockout Switch
Figure 11. Service Brake Control and Decelerator Pedal
Figure 12. Cab Dome Lamp Switch.
Figure 13. Mirror.
Figure 15. Light Switches and Heater/Air Conditioning Controls
Figure 16. Window Wiper and Washer Controls.
Figure 17. Gauges.
Figure 18. Status Indicators Upper Panel.
Figure 19. Alert Indicators, Digital Display Window, and Action Lamp Upper Panel
Figure 20. Alert Indicators, Digital Display Window, and Operator Switch Lower Panel
Figure 21. Auto Kickdown Switch, Auto Shift Switch, and Engine Start Switch
Figure 22. Auxiliary Action Lamp.
Figure 23. Messenger Display.
Figure 24. Engine Compartment Doors.
Figure 25. 24V NATO Slave Receptacle, Engine Compartment Lamp and Switch
Figure 26. Battery Disconnect Switch.
Figure 27. Winch Hitch Pin.
OPERATION UNDER USUAL CONDITIONS
SEAT, SEAT BELT, AND MIRROR ADJUSTMENTS
Engine Starting and Machine Warm-Up
Figure 1. Gauges and Digital Display Windows.
Figure 2. Engine Coolant Temperature Gauge.
Stopping Engine
Machine Operation Transmission, Speed, and Steering Control
Machine Operation Transmission, Speed, and Steering Control
Figure 3. Upshift and Downshift Buttons.
Figure 4. Autoshift Button and Bi-Directional Shift Indicators
Figure 5. Auto Kickdown Button and Indicators.
WINCH OPERATION
RIPPER OPERATION
Figure 6. Lower Digital Display Window.
Figure 7. Messenger Display.
Figure 8. Messenger Display.
MACHINE WARNING SUMMARIES
OPERATION UNDER UNUSUAL CONDITIONS
SLAVE STARTING
OPERATION IN EXTREME COLD
Starting Procedures - Machine Equipped with Arctic Kit
Machine Operation
OPERATION IN EXTREME HEAT
OPERATION IN SALTWATER AREAS
OPERATION IN SNOW AND ON ICE CONTINUED
RECOVERY AND TOWING (OPERATIONAL MACHINE)
Figure 2. Front Towing Eye.
OPERATING PORTABLE FIRE EXTINGUISHER
EQUIPMENT LOWERING WITH ENGINE STOPPED
STOWAGE AND DECAL/DATA PLATE GUIDE
Figure 2. Warning and Message Labels.
WARNING AND MESSAGE LABELS
Figure 3. Warning and Message Labels Continued.
Figure 3. Warning and Message Labels Continued.
Figure 4. Warning and Message Labels Continued.
Figure 4. Warning and Message Labels Continued.
Figure 5. Stencils.
Figure 6. Stencils - Continued.
Figure 7. Data Plates.
Figure 7. Data Plates. - Continued
Figure 8. Data Plates - Continued.
Figure 9. Data Plates - Continued.
Figure 11. Unique Identification Labels.
CHAPTER 3. TROUBLESHOOTING PROCEDURES
TROUBLESHOOTING INTRODUCTION
MACHINE WARNING SUMMARIES
TROUBLESHOOTING SYMPTOM INDEX
TROUBLESHOOTING PROCEDURES
TROUBLESHOOTING PROCEDURES - Continued
TROUBLESHOOTING PROCEDURES - Continued
TROUBLESHOOTING PROCEDURES - Continued
TROUBLESHOOTING PROCEDURES - Continued
TROUBLESHOOTING PROCEDURES - Continued
TROUBLESHOOTING PROCEDURES - Continued
TROUBLESHOOTING PROCEDURES - Continued
CHAPTER 4. PMCS MAINTENANCE INSTRUCTIONS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL PMCS PROCEDURES
GENERAL PMCS PROCEDURES CONTINUED
LUBRICATION PROCEDURES
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. Preventive Maintenance Checks and Services (PMCS)
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 2. Coolant Level Sight Gauge and Radiator Pressure Cap and Access Door
Figure 3. Engine Oil Level Check.
Figure 4. Ether Cylinder.
Figure 5. Arctic Heater.
Figure 6. Engine Air Precleaner.
Figure 7. Washer Fluid Tank and Fuel Filler Cap.
Figure 8. Machine Rear View.
Figure 9. Tow Pin.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 10. Hydraulic Tank Sight Gauge and Filler Cap
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 11. Transmission Oil Level Gauge, Filler Tube, and Cap
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 12. Dozer Blade and Lift Cylinder.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 13. Coolant Level Check and Radiator Pressure Cap and Access Door
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 14. Ether Cylinder.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 16. Engine Air Precleaner.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 18. Cab Recirculation Filter.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 19. Batteries.
Figure 20. Washer Fluid Tank.
Figure 21. Machine Rear View.
Figure 22. Winch Oil Level Check and Fill Plugs.
Figure 23. Tow Pin.
Figure 24. Hydraulic Tank Sight Gauge and Filler Cap
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 25. Transmission Oil Level Gauge, Filler Tube, and Cap.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 26. Pivot Shaft Oil Level Check.
Figure 27. Track Pin and Bushing Inspection.
Figure 28. Engine Drive Belt Inspection.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 29. Fuel Tank Water and Sediment Drain Valve and Hose
Figure 30. Fuel Tank Filler Cap and Screen.
Figure 31. Transmission Breather.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
CHAPTER 5. MAINTENANCE INSTRUCTIONS
DOME LAMP BULB REPLACEMENT
ENGINE PRIMARY AND SECONDARY AIR FILTER ELEMENTS MAINTENANCE
Figure 1. Engine Air Filter Assembly Cover.
Figure 3. Secondary Air Filter Element.
Figure 4. Secondary Air Filter Element.
Figure 6. Engine Air Filter Assembly Cover.
ETHER STARTING AID CYLINDER REPLACEMENT
Figure 1. Ether Starting Aid Cylinder.
Figure 2. Gasket.
Figure 3. Ether Starting Aid Cylinder.
FLOOD LAMP BULB REPLACEMENT
Figure 2. Disconnecting Lamp Connectors.
Figure 3. Bulb Assembly Removal.
Figure 4. Connecting Lamp Connectors.
Figure 5. Flood Lamp Installation.
FUEL SYSTEM - PRIME
FUSE AND CIRCUIT BREAKER MAINTENANCE
Figure 2. Fuse Chart.
Table 1. Fuse Identification Key.
Figure 3. Fuse and Circuit Breaker Panel.
Figure 4. Fuse Panel Access.
WINDOW WIPER BLADE REPLACEMENT
CHAPTER 6. SUPPORTING INFORMATION
REFERENCES
REFERENCES - Continued
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Table 1. Basic Issue Items (BII).
Table 1. Basic Issue Items (BII) Continued
Table 1. Basic Issue Items (BII) Continued.
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items for the D7R Dozers
Table 1. Expendable and Durable Items for the D7R Dozers - Continued
Table 1. Expendable and Durable Items for the D7R Dozers - Continued

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