Field Maintenance Manual D7R Dozer Type I With Winch and Type II With Ripper

ENGINE ASSEMBLY REPLACEMENT
Figure 1. Torque Converter Hoses.
Figure 2. Torque Converter Hoses.
Figure 3. Torque Converter Hose.
Figure 4. Hose.
Figure 5. Pump Hoses.
Figure 6. Pump Lines.
Figure 7. Fuel Shutoff Valve.
Figure 8. A/C Connections.
Figure 9. Starter Motor Ground Connections.
Figure 10. Starter Motor.
ENGINE REMOVAL CONTINUED
Figure 11. A/C Hose.
Figure 12. Platform Harness Connections.
Figure 13. Hose Bundle Clamps.
Figure 14. Alternator Cable.
Figure 15. Alternator Cable.
Figure 16. Engine Lifting Device.
Figure 17. Front Engine Mounts.
Figure 18. Rear Engine Mounts.
Figure 19. Engine Assembly.
Figure 20. Secondary Fuel Filter.
Figure 21. Starter Connection.
Figure 22. ECM Connection.
Figure 23. Receiver/Dryer.
Figure 24. Harness and Bracket.
Figure 25. Oil Pressure Sensor.
Figure 26. Starter.
Figure 27. Engine ECM and Retaining Hardware.
Figure 28. Engine ECM, Ground Strap, and Retaining Hardware.
Figure 29. Engine ECM, Spacers, and Isolators.
Figure 30. Oil Dipstick Tube.
Figure 31. Engine Stand Mount.
Figure 32. Engine Stand.
Figure 33. Engine Stand.
Figure 34. Engine Stand Mount.
Figure 35. Oil Dipstick Tube.
Figure 36. Engine ECM, Spacers, and Isolators.
Figure 37. Engine ECM, Ground Strap, and Retaining Hardware.
Figure 38. Engine ECM and Retaining Hardware.
Figure 39. Starter.
Figure 40. Oil Pressure Sensor.
Figure 41. Harness and Bracket.
Figure 43. ECM Connection.
Figure 44. Starter Connection.
Figure 45. Secondary Fuel Filter.
Figure 46. Engine Lifting Device.
Figure 47. Engine Assembly.
Figure 48. Rear Engine Mounts.
Figure 49. Front Engine Mounts.
Figure 50. Engine Lifting Device.
Figure 52. Alternator Cable.
Figure 53. Hose Bundle Clamps.
Figure 54. Platform Harness Connections.
Figure 55. A/C Hose.
Figure 56. Starter Motor.
Figure 57. Starter Motor Ground Connections.
Figure 58. A/C Connections.
Figure 59. Fuel Shutoff Valve.
Figure 61. Pump Hoses.
Figure 62. Hose.
Figure 63. Torque Converter Hose.
Figure 64. Torque Converter Hoses.
Figure 65. Torque Converter Hoses.
FOLLOW-ON TASKS
ENGINE LIFT BRACKETS REPLACEMENT
Figure 1. Rear Engine Lifting Bracket Attachments.
Figure 2. Rear Engine Lifting Bracket.
Figure 3. Rear Engine Lifting Bracket Attachments.
ENGINE REPLACEMENT TRANSFER OF PARTS
Figure 1. Lines.
Figure 2. Line O-rings.
ENGINE REPLACEMENT TRANSFER OF PARTS - Continued
Figure 3. Torque Converter.
Figure 4. Alternator Harness.
Figure 5. A/C Harness.
Figure 6. Rear Engine Harness.
Figure 7. Water Pump Elbow.
Figure 8. Valve and Fitting.
Figure 9. Oil Cooler Hoses.
Figure 10. Oil Cooler Hoses.
Figure 11. Oil Cooler Hoses.
Figure 12. Compressor.
Figure 13. Upper Compressor Bracket.
Figure 14. Fuel Line.
Figure 15. Filter Drain Hose.
Figure 16. Filter and Bracket.
Figure 17. Heater Hose.
Figure 18. Muffler.
Figure 19. Muffler Bracket.
Figure 20. Hose Clamps.
Figure 21. Pipe to Engine.
Figure 22. Pipe to Air Cleaner Bracket.
Figure 23. Alternator Ground Strap.
Figure 24. Alternator.
Figure 25. Hub.
Figure 26. Air Cleaner Housing Bracket.
Figure 27. NATO Slave and Cables.
Figure 28. Engine Mount.
Figure 29. Coolant Fitting.
Figure 30. Turbo Heat Shield.
Figure 31. Transmission Cooler Drain Hose.
Figure 32. Drain Hoses.
Figure 33. Transmission Cooler Drain Hose.
Figure 34. Turbo Heat Shield.
Figure 36. Engine Mount.
Figure 38. Air Cleaner Housing Bracket.
Figure 39. Hub.
Figure 40. Alternator.
Figure 41. Alternator Ground Strap.
Figure 42. Pipe to Air Cleaner Bracket.
Figure 43. Pipe to Engine.
Figure 44. Hose Clamps.
Figure 45. Muffler Bracket.
Figure 46. Muffler.
Figure 47. Heater Hose.
Figure 48. Filter and Bracket.
Figure 49. Filter Drain Hose.
Figure 50. Fuel Line.
Figure 51. Upper Compressor Bracket.
Figure 52. Compressor.
Figure 53. Oil Cooler Hoses.
Figure 54. Oil Cooler Hoses.
Figure 55. Oil Cooler Hoses.
Figure 56. Valve and Fitting.
Figure 57. Water Pump Elbow.
Figure 58. Rear Engine Harness.
Figure 59. A/C Harness.
Figure 60. Alternator Harness.
Figure 61. Torque Converter.
Figure 62. Line O-rings.
Figure 63. Lines.
ETHER BOTTLE, VALVE, BRACKET, AND RELAY REPLACEMENT
Figure 1. Ether Bottle.
Figure 2. Ether Bottle Gasket.
Figure 3. Ether Line.
Figure 4. Ether Bottle and Line.
Figure 5. Ether Valve.
Figure 6. Ether Bottle and Line.
Figure 7. Ether Valve.
Figure 8. Ether Valve Mounting Bracket.
Figure 9. Ether Relay.
Figure 10. Ether Relay.
Figure 11. Ether Valve Mounting Bracket.
Figure 12. Ether Valve.
Figure 13. Ether Bottle and Line.
Figure 14. Ether Valve.
Figure 15. Ether Bottle and Line.
Figure 16. Ether Line.
Figure 17. Ether Bottle Gasket.
Figure 18. Ether Bottle.
STARTER REPLACEMENT
Figure 1. Power Cables.
Figure 3. Starter.
Figure 4. Starter.
Figure 5. Ground Cables.
STARTER REPLACEMENT - Continued
TURBOCHARGER REPLACEMENT
Figure 2. Guard Mount.
Figure 4. Line Clamp.
Figure 5. Oil Supply Line.
Figure 6. Oil Drain Line.
Figure 7. Elbow.
Figure 8. Oil Drain Line.
Figure 9. Oil Supply Line.
Figure 10. Line Clamp.
Figure 11. Turbocharger Elbow.
Figure 13. Guard.
AIR INLET TEMPERATURE SENSOR REPLACEMENT
Figure 1. Air Inlet Temperature Sensor.
Figure 2. Air Inlet Temperature Sensor.
COOLANT TEMPERATURE SENSOR REPLACEMENT
Figure 1. Coolant Temperature Sensor.
COOLANT TEMPERATURE SENSOR REPLACEMENT - Continued
FUEL TEMPERATURE SENSOR REPLACEMENT
Figure 1. Fuel Valve.
Figure 2. Fuel Temperature Sensor.
Figure 3. Fuel Temperature Sensor.
TURBOCHARGER INLET PRESSURE SENSOR REPLACEMENT
Figure 1. Turbocharger Inlet Pressure Sensor.
TURBOCHARGER INLET PRESSURE SENSOR REPLACEMENT - Continued
EXHAUST MANIFOLD REPLACEMENT
Figure 1. Exhaust Manifold and Gaskets.
EXHAUST MANIFOLD REPLACEMENT - Continued
AFTERCOOLER HOUSING SERVICE
Figure 2. Rear Water Tube.
Figure 4. Front Water Tube.
Figure 6. Aftercooler Housing Upper Cover.
Figure 8. Pressure Sensor.
Figure 9. Lower Aftercooler Housing.
Figure 10. Pressure Sensor.
Figure 11. Aftercooler Core.
Figure 13. Front Water Tube Spacer.
Figure 15. Rear Water Tube Spacer.
Figure 17. Rear Coolant Hose.
FUEL INJECTOR REPLACEMENT
Figure 2. Fuel Injection Manifold.
Figure 3. Fuel Injection Manifold.
Figure 4. Fuel Injection Manifold.
Figure 5. Fuel Injection Manifold.
Figure 6. Fuel Injection Manifold.
Figure 7. Fuel Injection Manifold.
FUEL MANIFOLD REPLACEMENT
Figure 1. Fuel Manifold.
Figure 2. Fuel Manifold O-rings.
Figure 3. Fuel Manifold O-rings.
Figure 4. Fuel Manifold.
FUEL MANIFOLD REPLACEMENT - Continued
PRIMARY FUEL FILTER, BASE AND BRACKET REPLACEMENT
Figure 1. Fuel Valve.
Figure 2. Filter Drain.
Figure 3. Filter.
Figure 4. Fuel Valve.
Figure 5. Filter Drain.
Figure 6. Filter Drain Tube.
Figure 7. Filter and Base.
Figure 8. Prime Pump.
FILTER BASE AND MOUNTING PLATE INSTALLATION
Figure 10. Filter and Base.
Figure 11. Filter Drain Tube.
Figure 12. Filter Drain.
Figure 14. Filter.
Figure 15. Fuel Valve.
SECONDARY FUEL FILTER, BASE AND HOSE REPLACEMENT
Figure 1. Fuel Valve.
Figure 2. Filter Drain.
Figure 3. Fuel Valve.
Figure 4. Engine Enclosure Left.
SECONDARY FILTER HOSE AND BASE REMOVAL
Figure 6. Filter and Base.
SECONDARY FILTER HOSE AND BASE INSTALLATION
Figure 7. Filter and Base.
Figure 8. Filter Drain Tube.
Figure 9. Engine Enclosure Left.
Figure 11. Filter Drain.
Figure 12. Fuel Valve.
FUEL TRANSFER PUMP REPLACEMENT
Figure 1. Fuel Valve.
Figure 2. Fuel Transfer Pump.
Figure 3. Fittings.
Figure 4. Fuel Transfer Pump.
Figure 5. Fuel Valve.
TEMPERATURE REGULATOR REPLACEMENT
Figure 2. Temperature Regulator.
Figure 3. Housing.
TEMPERATURE REGULATOR REPLACEMENT - Continued
COOLING MANIFOLD REPLACEMENT
Figure 1. Coolant Temperature Sensor.
Figure 2. Coolant Temperature Sensor O-ring.
Figure 4. Cooling Manifold Gaskets.
Figure 6. Coolant Temperature Sensor.
WATER PUMP ELBOW REPLACEMENT
Figure 2. Water Pump Elbow.
Figure 3. Fittings to Elbow.
Figure 4. Fittings to Elbow.
Figure 5. Water Pump Elbow.
Figure 6. Hoses to Elbow.
WATER PUMP REPLACEMENT
Figure 1. Oil Cooler Connection.
Figure 2. Water Pump Bolts.
Figure 3. Bypass Tube Bolts.
Figure 4. Water Pump.
Figure 5. Bypass Tube Bolts.
Figure 6. Water Pump Bolts.
Figure 7. Oil Cooler Connection.
WATER PUMP REPLACEMENT - Continued
AFTERCOOLER WATER PUMP REPLACEMENT
Figure 1. Aftercooler Pump.
INSTALLATION
FRONT CRANKSHAFT SEAL REPLACEMENT
Figure 2. Seal O-ring.
Figure 4. Crankshaft Seal.
CRANKSHAFT DAMPER, PULLEY, AND ADAPTER REPLACEMENT
Figure 1. Front Housing Cover.
Figure 2. Front Housing Cover.
Figure 3. Front Housing Cover.
FRONT HOUSING COVER ASSEMBLY REPLACEMENT
Figure 1. Front Housing Cover.
FRONT HOUSING COVER ASSEMBLY REPLACEMENT - Continued
OIL FILTER ENGINE BASE ASSEMBLY REPLACEMENT
Figure 2. Adapters.
Figure 3. Adapters.
Figure 4. Oil Filter Engine Base Mount.
ENGINE OIL FILTER, BASE AND LINES REPLACEMENT
Figure 1. Access Panel.
Figure 3. Guard Mount.
Figure 4. Filter Base Lines.
Figure 5. Filter Base.
Figure 6. Filter Base Fittings.
Figure 7. Filter Base Bracket.
Figure 8. Filter Base Fittings.
Figure 9. Filter Base.
Figure 10. Filter Base Lines.
Figure 11. Guard Mount.
Figure 13. Access Panel.
ENGINE OIL COOLER REPLACEMENT
Figure 1. Hose to Water Pump.
Figure 2. Oil Cooler Adapter.
Figure 3. Hose Bracket.
Figure 5. Oil Cooler Core.
Figure 6. Cooler Core Elbow.
Figure 8. Cooler Core Elbow.
Figure 9. Oil Cooler Core.
Figure 10. Oil Cooler Valve.
Figure 12. Oil Cooler Adapter.
Figure 13. Hose to Water Pump.
REAR GEAR ASSEMBLY REPLACEMENT
Figure 2. O-ring on Left Side of Flywheel Housing.
Figure 4. O-ring on Right Side of Flywheel Housing.
Figure 5. Right Pump Drive Gear.
Figure 6. Left Pump Drive Gear.
Figure 7. Crankshaft Drive Gear and Idler Gears.
Figure 8. Idler Gear and Bearing.
Figure 9. Idler Gear and Bearing.
Figure 10. Crankshaft Drive Gear and Idler Gears.
Figure 11. Bearing Installation on Flywheel Housing.
Figure 12. Bearing Installation on Hydraulic Pump Adapter.
Figure 13. Left Pump Drive Gear.
Figure 14. Right Pump Drive Gear.
Figure 15. O-ring on Right Side of Flywheel Housing.
Figure 17. O-ring on Left Side of Flywheel Housing.
REAR GEAR ASSEMBLY REPLACEMENT - Continued
OIL FILLER REPLACEMENT
Figure 1. Oil Fill Tube and Mounting Bolts.
Figure 2. Oil Fill Tube O-ring.
Figure 3. Oil Tube O-ring.
Figure 4. Oil Fill Tube and Mounting Bolts.
DIPSTICK REPLACEMENT
Figure 1. Oil Level Dipstick.
Figure 2. Oil Level Dipstick Tube and O-ring.
Figure 3. Oil Level Dipstick.
OIL PUMP REPLACEMENT
Figure 2. Oil Pump and Elbow - On Engine.
Figure 3. Tube.
Figure 5. Oil Pump Elbow and Couplings.
Figure 6. Oil Pump and Elbow - Off Engine.
Figure 7. Tube.
Figure 8. Oil Pump and Elbow - On Engine.
Figure 9. Oil Pump Mounting Bolts.
OIL PAN REPLACEMENT
Figure 1. Hose and Brackets.
Figure 2. Harness.
Figure 3. Oil Pan.
INSTALLATION
Figure 4. Harness.
Figure 5. Hose and Brackets.
ATMOSPHERIC PRESSURE SENSOR REPLACEMENT
Figure 2. Atmospheric Pressure Sensor.
ENGINE OIL PRESSURE SENSOR REPLACEMENT
Figure 2. Engine Oil Pressure Sensor.
Figure 3. Access Door.
AIR INLET MANIFOLD PRESSURE SENSOR REPLACEMENT
Figure 1. Air Inlet Manifold Pressure Sensor.
CLEANING AND INSPECTION
CAMSHAFT TIMING SENSOR REPLACEMENT
Figure 2. Camshaft Timing Sensor.
Figure 3. Access Door.
ENGINE CRANKSHAFT POSITION SENSOR REPLACEMENT
Figure 1. Engine Crankshaft Position Sensor.
CLEANING AND INSPECTION
FAN HUB PULLEY REPLACEMENT
Figure 2. Hub Upper Mount.
Figure 3. Hub Pulley Assembly.
Figure 4. Hub.
Figure 5. Pulley.
Figure 6. Fan Shaft.
Figure 7. Pulley and Shaft Inspection.
Figure 8. Fan Shaft.
Figure 9. Pulley.
Figure 10. Hub.
Figure 11. Hub Pulley Assembly.
Figure 12. Hub Upper Mount.
Figure 13. Hub Lower Mount.
V-BELT (A/C COMPRESSOR) REPLACEMENT
Figure 1. A/C Compressor V-Belt Inspection.
Figure 2. A/C Compressor Mounting Bolts.
Figure 3. A/C Compressor V-Belt.
Figure 4. A/C Compressor V-Belt.
Figure 5. A/C Compressor Mounting Bolts.
A/C COMPRESSOR REPLACEMENT
Figure 1. Compressor Adjusting Shaft.
Figure 2. Compressor Lines.
Figure 3. A/C Compressor.
Figure 4. A/C Compressor Mounts.
Figure 5. Compressor Harness.
Figure 6. Upper Compressor Bracket.
Figure 7. Compressor Harness.
Figure 8. A/C Compressor Mounts.
Figure 9. A/C Compressor.
Figure 10. Compressor Lines.
Figure 11. Compressor Adjusting Shaft.
Figure 12. Fasteners.
V-BELT SET (ALTERNATOR) REPLACEMENT
Figure 1. Alternator V-Belt Inspection.
Figure 2. Alternator Mounting Bolts.
Figure 3. Alternator V-Belts.
Figure 4. Alternator Mounting Bolts.
ALTERNATOR AND BRACKETS REPLACEMENT
Figure 1. Alternator, Wiring, and Retaining Hardware.
Figure 2. Alternator and Retaining Hardware.
Figure 3. Alternator, Brackets, and Retaining Hardware.
Figure 4. Alternator, Bracket, and Retaining Hardware.
Figure 6. Alternator and Bracket Inspection.
Figure 8. Alternator, Bracket, and Retaining Hardware.
Figure 9. Alternator, Brackets, and Retaining Hardware.
Figure 10. Alternator and Retaining Hardware.
Figure 11. Alternator, Wiring, and Retaining Hardware.
ALTERNATOR AND BRACKETS REPLACEMENT - Continued
FLYWHEEL ASSEMBLY REPLACEMENT
Figure 1. Flywheel and Retaining Hardware.
Figure 2. Flywheel, Guide Studs, and Retaining Hardware.
FLYWHEEL ASSEMBLY REPLACEMENT - Continued
Figure 3. Flywheel, Guide Studs, and Retaining Hardware.
ENGINE ECM SERVICE
Figure 1. Engine ECM and Retaining Hardware.
Figure 2. Engine ECM, Ground Strap, and Retaining Hardware.
Figure 3. Engine ECM, Spacers, and Isolators.
Figure 4. Engine ECM, Ground Strap, and Retaining Hardware.
Figure 5. Engine ECM and Retaining Hardware.
REAR CRANKSHAFT SEAL REPLACEMENT
Figure 2. Rear Crankshaft Seal, O-ring Seal, and Retaining Hardware.
Figure 3. Rear Crankshaft Seal, O-ring Seal, Plastic Sleeve, and Retaining Hardware.
Figure 4. Bolt Tightening Sequence.
FLYWHEEL HOUSING ASSEMBLY REPLACEMENT
Figure 1. Bracket and Retaining Hardware on Right Side of Flywheel Housing.
Figure 2. Flywheel Housing Bracket.
FLYWHEEL HOUSING ASSEMBLY REPLACEMENT - Continued
Figure 3. Flywheel Housing and Retaining Hardware.
FLYWHEEL HOUSING ASSEMBLY REPLACEMENT - Continued
Figure 4. Flywheel Housing and Retaining Hardware.
Figure 5. Flywheel Housing Bracket.
FLYWHEEL HOUSING ASSEMBLY REPLACEMENT - Continued
FLANGE (FLYWHEEL HOUSING) REPLACEMENT
Figure 2. Flange Components.
Figure 3. Flange and Retaining Hardware.
HARNESS ASSEMBLY (ECM) REPLACEMENT
Figure 1. Crankshaft Sensor Harness.
Figure 2. Camshaft Sensor Harness.
Figure 3. Coolant Sensor Harness.
Figure 4. Fuel Temperature Harness.
Figure 5. Fuel Temperature Sensor.
Figure 6. Oil Pressure Sensor.
Figure 7. ECM Connector.
Figure 8. ECM Harness.
Figure 9. ECM Connector.
Figure 10. Oil Pressure Sensor.
Figure 12. Fuel Temperature Harness.
Figure 13. Coolant Sensor Harness.
Figure 14. Camshaft Sensor Harness.
Figure 15. Crankshaft Sensor Harness.
VALVE MECHANISM COVER, BASE AND INJECTOR HARNESS REPLACEMENT
Figure 1. Valve Cover.
Figure 2. Crankcase Breather.
Figure 3. Valve Cover.
Figure 4. Harness Connector.
Figure 6. Atmospheric Pressure Sensor.
Figure 7. Injectors.
Figure 8. Valve Cover Base.
Figure 9. Injector Harness.
Figure 10. Injector Harness.
Figure 11. Valve Cover Base.
Figure 12. Injectors.
Figure 13. Atmospheric Pressure Sensor.
Figure 14. Crankcase Breather.
Figure 16. Valve Cover.
Figure 17. Valve Cover Torque.
Figure 18. Crankcase Breather.
Figure 19. Valve Cover.
Figure 20. Valve Cover Torque.
ROCKER ARM ASSEMBLY SERVICE
Figure 1. Rocker Arm.
ROCKER ARM ASSEMBLY SERVICE - Continued
ELECTRONIC UNIT INJECTOR ADJUSTMENT
Figure 3. Rocker Arm.
VALVE LASH ADJUSTMENT
Figure 4. Valve Lash Adjustment No.1 TDC.
CYLINDER HEAD ASSEMBLY SERVICE
Figure 1. Cylinder Head Bolts.
Figure 2. Cylinder Head.
Figure 3. Cylinder Head Bolts.
Figure 4. Cylinder Head Bolts Torque Sequence.
RADIATOR CORE SERVICE
CENTER RADIATOR CORE REMOVAL
Figure 1. Radiator Guard Doors.
Figure 2. Center Radiator Core Hoses.
Figure 4. Center Radiator Core Gasket.
Figure 6. Outer Radiator Core Hoses.
Figure 7. Outer Radiator Core Lower Mount.
Figure 9. Outer Radiator Core Bracket and Isolator.
Figure 10. Outer Radiator Core Gasket.
Figure 12. Outer Radiator Core Hoses.
Figure 13. Outer Radiator Core Bracket and Isolator.
Figure 14. Radiator Core Gasket.
Figure 16. Radiator Core Hoses.
Figure 17. Radiator Guard Doors.
RADIATOR CORE SERVICE - Continued
LOWER RADIATOR TANK REPLACEMENT
Figure 1. Hoses.
Figure 2. Bracket.
Figure 3. Lower Radiator Tank.
Figure 4. Elbows.
Figure 6. Plates.
Figure 7. Elbows.
Figure 8. Lower Radiator Tank.
Figure 9. Bracket.
Figure 10. Hoses.
AIR CLEANER ASSEMBLY SERVICE
Figure 1. Air Cleaner Cover.
Figure 2. Air Filters Elements.
Figure 3. Air Cleaner Outlet Hose.
Figure 4. Air Cleaner Boot.
Figure 5. Air Cleaner Prescreener.
Figure 7. Air Cleaner Housing and Elements.
Figure 8. Air Cleaner Housing Bracket.
Figure 9. Air Cleaner Housing and Elements.
Figure 10. Air Cleaner Housing.
Figure 12. Air Cleaner Boot.
Figure 13. Air Cleaner Outlet Hose.
Figure 15. Air Cleaner Cover.
IMPLEMENT PUMP REPLACEMENT
IMPLEMENT PUMP REPLACEMENT - Continued
Figure 1. Implement Pump.
IMPLEMENT PUMP REPLACEMENT - Continued
Figure 2. Implement Pump.
COOLING SYSTEM SERVICE
Figure 1. Radiator Filler Cap.
Figure 2. Coolant Drain Valves.
DRAIN AND FLUSHING PROCEDURE CONTINUED
Figure 3. Sight Glass.
COOLANT LEVEL CHECK
ENGINE OIL SERVICE
CHANGING ENGINE OIL AND FILTER
Figure 2. Oil Filter.
Figure 3. Oil Filler and Dipstick.
ADAPTER REPLACEMENT
Figure 2. Forcing Screws.
Figure 5. Adapter.
ADAPTER REPLACEMENT - Continued
AXLE REPLACEMENT
Figure 2. Thrust Washer.
Figure 3. Outer Axle Shaft.
Figure 5. Inner Axle Cap.
Figure 6. Outer Axle Shaft.
Figure 8. Axle Cap.
MAIN DRIVE SHAFT REPLACEMENT
Figure 2. U-Joint.
Figure 3. Main Drive Shaft.
POWERTRAIN LINES REPLACEMENT
FLANGE TYPE HOSE REMOVAL
Figure 1. Flange Type Hydraulic Hose.
FLANGE AND THREADED FITTING TYPE HOSE REMOVAL
Figure 2. Hydraulic Hose.
THREADED FITTING TYPE HOSE REMOVAL
Figure 3. Threaded Fitting Type Hydraulic Hose.
THREADED FITTING TYPE HOSE INSTALLATION
Figure 4. Threaded Fitting Type Hydraulic Hose.
FLANGE AND THREADED FITTING TYPE HOSE INSTALLATION
Figure 5. Hydraulic Hose.
Figure 6. Flange Type Hydraulic Hose.
POWERTRAIN LINES REPLACEMENT - Continued
POWERTRAIN MANIFOLD REPLACEMENT
Figure 1. Manifold.
Figure 2. Valve.
Figure 3. Valve.
Figure 4. Manifold.
COUPLING REPLACEMENT
Figure 2. Harness.
Figure 4. Couplings.
Figure 5. Couplings.
Figure 7. Harness.
COUPLING REPLACEMENT - Continued
TRANSMISSION MOUNTING REPLACEMENT
Figure 1. Transmission Mounting Tubes.
TRANSMISSION MOUNTING REPLACEMENT - Continued
TORQUE CONVERTER OUTPUT SPEED SENSOR REPLACEMENT
Figure 1. Harness Connector.
Figure 2. Converter Sensor.
Figure 4. Harness Connector.
Figure 5. Sensor Adjustment.
Figure 6. Harness Connector.
TORQUE CONVERTER RELIEF VALVE SERVICE
Figure 2. Torque Converter Output Relief Valve.
Figure 3. Pressure Check Hose.
Figure 4. Test Port.
Figure 5. Adjustment.
Figure 6. Test Port.
TORQUE CONVERTER RELIEF VALVE TEMPERATURE SENSOR REPLACEMENT
Figure 1. Temperature Sensor.
TORQUE CONVERTER RELIEF VALVE TEMPERATURE SENSOR REPLACEMENT - Continued
EQUALIZER BAR PAD REPLACEMENT
Figure 2. Pads.
Figure 3. Blocks.
Figure 4. Blocks.
Figure 5. Pads.
Figure 6. Blocks.
ACCUMULATOR SERVICE
Figure 1. Accumulator Bolts.
Figure 2. Threaded Fitting Type Hydraulic Hose.
Figure 3. Accumulator Bolts.
Figure 4. Accumulator Pressure.
Figure 5. Testing with Nitrogen Charging Kit.
CHARGE ACCUMULATOR
Figure 6. Charging Accumulator.
TRACK SERVICE
Figure 1. Adjuster Cap.
Figure 2. Adjuster Release.
Figure 4. Track Blocking.
Figure 5. Track Separation.
Figure 6. Track Connection.
Figure 7. Track Blocking.
Figure 9. Track Adjustment.
Figure 10. Track Tension Adjustment.
Figure 12. Track Adjustment.
Figure 15. Adjuster Release.
Figure 16. Track Tension Adjustment.
Figure 18. Track Tension Adjustment.
TRACK SERVICE - Continued
TRACK SHOE REPLACEMENT
Figure 1. Track Shoe.
TRACK SHOE REPLACEMENT - Continued
TRACK LINK REPLACEMENT
Figure 1. Track Shoe.
TRACK LINK REPLACEMENT - Continued
TRUNNION REPLACEMENT
Figure 1. Trunnion.
TRUNNION REPLACEMENT - Continued
STRIP PLATE REPLACEMENT
Figure 2. Front Strip Plate.
Figure 3. Rear Strip Plate.
DOUBLE FLANGE TRACK ROLLER REPLACEMENT
Figure 1. Front and Rear Support.
Figure 2. Track Roller.
Figure 3. Track Roller.
Figure 4. Front and Rear Support.
SINGLE FLANGE TRACK ROLLER REPLACEMENT
Figure 1. Front and Rear Support.
Figure 2. Track Roller.
Figure 3. Track Roller.
Figure 4. Front and Rear Support.
TRACK ADJUSTER AND RECOIL ASSEMBLY SERVICE
Figure 1. Track Frame Guide.
Figure 2. Forcing Screws.
Figure 3. Front Idler and Adjuster Separation.
Figure 4. Front Idler and Adjuster Removal.
Figure 5. Track Frame Seals.
Figure 6. Track Adjuster.
Figure 7. Track Adjuster Cylinder.
Figure 8. Track Adjuster.
Figure 9. Track Frame Seals.
Figure 10. Seals Guard.
Figure 11. Front Idler and Adjuster.
Figure 12. Guide Sealing Compound.
TRACK ADJUSTER AND RECOIL ASSEMBLY SERVICE - Continued
IDLER ASSEMBLY SERVICE
Figure 1. Idler.
IDLER ASSEMBLY SERVICE - Continued
FINAL DRIVE ASSEMBLY SERVICE
Figure 1. Cap and Sprocket Bolts.
Figure 2. Lifting Bracket.
Figure 3. Final Drive Bolts.
Figure 4. Final Drive.
Figure 6. Sprocket Bolts.
Figure 7. Sprocket Bolts.
Figure 8. Final Drive Lifting Device.
Figure 9. Final Drive.
Figure 10. Final Drive Bolts.
Figure 11. Lifting Bracket.
Figure 12. Cap and Sprocket Bolts.
FINAL DRIVE ASSEMBLY SERVICE - Continued
SPROCKET SEGMENT REPLACEMENT
Figure 1. Sprocket Segment.
SPROCKET SEGMENT REPLACEMENT - Continued
BRAKE AND PLANETARY ASSEMBLY SERVICE
Figure 1. Cap and Sprocket Bolts.
Figure 2. Lifting Bracket.
Figure 3. Final Drive Bolts.
Figure 5. Final Drive Lifting Device.
Figure 6. Sprocket Bolts.
Figure 7. Brake Planetary
Figure 8. Brake Planetary
Figure 9. Sprocket Bolts.
Figure 10. Final Drive Lifting Device.
Figure 11. Final Drive.
Figure 12. Final Drive Bolts.
Figure 13. Lifting Bracket.
Figure 14. Cap and Sprocket Bolts.
BRAKE AND DIFFERENTIAL DRIVE ASSEMBLY SERVICE
Figure 1. Sliding Carrier.
Figure 2. Cap and Sprocket Bolts.
Figure 3. Lifting Bracket.
Figure 4. Final Drive Bolts.
Figure 5. Final Drive.
Figure 6. Brake Housing.
Figure 7. Housing O-ring.
Figure 8. Brake Housing.
Figure 9. Final Drive.
Figure 10. Final Drive Bolts.
Figure 11. Lifting Bracket.
Figure 12. Cap and Sprocket Bolts.
BRAKE AND DIFFERENTIAL DRIVE ASSEMBLY SERVICE - Continued
HYDROSTATIC DRIVE MOTOR SERVICE
Figure 1. Hydraulic Hoses.
Figure 2. Hydrostatic Drive Motor.
Figure 3. Forcing Screw.
Figure 4. Fittings.
Figure 5. Fittings.
Figure 6. Hydrostatic Drive Motor.
Figure 7. Hydraulic Hoses.
GEAR PUMP SERVICE
Figure 1. Bell and Tube.
Figure 2. Temperature Sensor.
Figure 4. Cab Lifting Device Setup.
Figure 6. O-rings.
Figure 7. Pump.
Figure 8. Pump O-rings.
Figure 9. Pump O-rings.
Figure 10. Pump.
Figure 12. Hoses.
Figure 13. Cab Lifting Device Setup.
Figure 15. Temperature Sensor.
Figure 16. Bell and Tube.
TRANSMISSION ASSEMBLY SERVICE
Figure 1. Sliding Carrier.
Figure 2. Plate.
Figure 3. Connections.
Figure 4. Retainer.
Figure 5. Transmission Tool.
Figure 6. Transmission Mounting Bolts.
Figure 7. Transmission Tool.
Figure 8. Transmission Roller.
Figure 9. Transmission Stand Support.
Figure 10. Transmission Roller and Fitting.
Figure 11. Case O-rings.
Figure 13. Transmission Roller and Fitting.
Figure 14. Transmission Stand Support.
Figure 15. Transmission Roller.
Figure 16. Transmission Mounting Bolts.
Figure 17. Transmission Adapter Tool.
Figure 18. Retainer.
Figure 19. Connections.
Figure 20. Plate.
TRANSMISSION INTERMEDIATE SPEED SENSOR ONE REPLACEMENT
Figure 2. Transmission Solenoid.
Figure 3. Transmission Solenoid O-ring.
Figure 4. Transmission Solenoid O-ring.
Figure 6. Plate.
TRANSMISSION INTERMEDIATE SPEED SENSOR TWO REPLACEMENT
Figure 2. Transmission Solenoid.
Figure 3. Transmission Solenoid O-ring.
Figure 4. Transmission Solenoid O-ring.
Figure 5. Transmission Solenoid.
Figure 6. Plate.
TRANSMISSION CLUTCH SOLENOID REPLACEMENT
Figure 2. Transmission Solenoid.
Figure 3. Plate.
TRANSMISSION CLUTCH SOLENOID REPLACEMENT - Continued
TRANSMISSION TEMPERATURE SENSOR REPLACEMENT
Figure 1. Transmission Temperature Sensor.
TRANSMISSION TEMPERATURE SENSOR REPLACEMENT - Continued
CONTROL VALVE (STEERING AND BRAKE) SERVICE
Figure 1. Control Valve Harness.
Figure 2. Control Valve Seals.
Figure 4. Secondary Brake Parking Valve and First Coil.
Figure 5. Secondary Brake Parking Valve and First Coil.
Figure 6. Solenoid Valve.
Figure 8. Control Valve Harness.
TORQUE CONVERTER REPLACEMENT
Figure 1. Hose.
Figure 2. Transmission Cooler Tubes.
Figure 3. Tube to Torque Converter Housing.
Figure 5. Tube Seals.
Figure 6. Hose Assemblies.
Figure 7. Outlet Relief Valve.
Figure 8. Wiring Harness.
Figure 10. Headliner.
Figure 11. Cab Tool Setup.
Figure 12. Torque Converter Housing.
Figure 14. Torque Converter Relief Valve.
Figure 16. Speed Sensor.
Figure 17. Torque Converter and Housing.
Figure 18. Cab Tool Setup.
Figure 19. Torque Converter and Housing.
Figure 20. Speed Sensor.
Figure 22. Sensor Adjustment.
Figure 23. Torque Converter Relief Valve.
Figure 25. Torque Converter Housing.
Figure 26. Cab Tool Setup.
Figure 28. Elbow.
Figure 29. Wiring Harness.
Figure 31. Hose Assemblies.
Figure 32. Tube Seals.
Figure 34. Tube to Torque Converter Housing.
Figure 35. Transmission Cooler Lines.
TORQUE CONVERTER REPLACEMENT
FINAL DRIVE OIL SERVICE
Figure 1. Final Drive Oil Change.
RECOIL SPRING COMPARTMENT OIL SERVICE
Figure 1. Recoil Spring Compartment Oil Change.
TRANSMISSION SYSTEM OIL SERVICE
Figure 1. Transmission Drain Plug.
Figure 2. Transmission Scavenge Screen.
Figure 3. Transmission System Oil Level Check.
TRANSMISSION SYSTEM OIL FILTER SERVICE
Figure 1. Transmission Oil Filter.
Figure 2. Transmission System Oil Level Check.
TRANSMISSION SYSTEM OIL FILTER BASE REPLACEMENT
Figure 1. Transmission Filter Base.
Figure 2. Transmission Filter Base Isolators.
Figure 4. Transmission Filter Base Bypass Switch.
Figure 5. Transmission Filter Base Bypass Switch.
Figure 7. Transmission Filter Base Isolators.
Figure 8. Transmission Filter Base.
FLOOD LAMP HARNESS REPLACEMENT
Figure 2. Front Connector.
Figure 3. Front Flood Lamp.
Figure 4. Front Flood Lamp Harness.
Figure 5. Rear Connector.
Figure 6. Rear Flood Lamp.
Figure 7. Rear Connector.
Figure 8. Front Flood Lamp Harness.
Figure 9. Front Flood Lamp.
Figure 10. Front Connector.
Figure 11. Doors.
BATTERY REPLACEMENT
Figure 1. Arctic Kit Battery Cover.
Figure 2. Arctic Kit Battery Cable.
Figure 3. Battery Box.
Figure 4. Batteries.
Figure 5. Batteries.
BATTERY REPLACEMENT - Continued
Figure 6. Batteries.
Figure 7. Battery Box.
Figure 8. Arctic Kit Battery Cable.
Figure 9. Arctic Kit Battery Cover.
BATTERY BOX REPLACEMENT
Figure 1. Battery Box Door.
Figure 2. Door.
Figure 3. Battery Disconnect Connections.
Figure 5. Front Cover.
Figure 6. Battery Disconnect Door.
Figure 8. Pivot Shaft Tank Door.
Figure 9. Information Plates.
Figure 10. Pivot Shaft Tank Door.
Figure 11. Battery Box.
Figure 13. Front Cover.
Figure 15. Battery Disconnect Connections.
Figure 16. Door.
Figure 17. Battery Door Latch.
FUEL LINE REPLACEMENT
Figure 1. Fuel Supply Line.
Figure 2. Fuel Return Line.
Figure 3. Tank Supply Line.
Figure 4. Tank Return Line.
Figure 5. Fuel Line Retaining Straps and Spacers.
Figure 6. Fuel Line Retaining Straps and Spacers.
Figure 7. Tank Return Line.
Figure 8. Fuel Drain Line.
Figure 9. Fuel Drain Line.
Figure 10. Tank Return Line.
Figure 11. Fuel Line Retaining Straps and Spacers.
Figure 12. Fuel Line Retaining Straps and Spacers.
Figure 13. Tank Return Line.
Figure 14. Tank Supply Line.
Figure 15. Fuel Return Line.
Figure 16. Fuel Supply Line.
PIVOT SHAFT LUBRICATION LINE REPLACEMENT
Figure 1. Pivot Shaft Oil Drain.
Figure 2. Pivot Shaft Lubrication Tank.
Figure 3. Pivot Shaft Lubrication Line.
PIVOT SHAFT LUBRICATION LINE REPLACEMENT - Continued
Figure 4. Pivot Shaft Lubrication Tank.
BATTERY POWER CABLE REPLACEMENT
Figure 1. Battery Box.
Figure 2. Battery Positive Cable.
Figure 3. Battery Positive Cable to Junction Box.
Figure 4. Clamps.
Figure 5. Cover.
Figure 6. Fuse Panel Cable.
Figure 7. Fuse Panel Cable.
Figure 8. Fuse Panel Cable.
Figure 9. Cover.
Figure 10. Clamps.
Figure 11. Battery Positive Cable to Junction Box.
Figure 12. Battery Positive Cable.
Figure 13. Battery Box.
BATTERY GROUND CABLE REPLACEMENT
Figure 1. Arctic Kit Battery Cover.
Figure 2. Arctic Kit Battery Cable.
Figure 3. Battery Box.
Figure 4. Battery Cable.
Figure 5. Switch Cable.
Figure 6. Ground Cable.
Figure 7. Ground Cable.
Figure 8. Switch Cable.
Figure 9. Battery Cable.
Figure 10. Battery Box.
Figure 11. Arctic Kit Battery Cable.
Figure 12. Arctic Kit Battery Cover.
BATTERY CROSSOVER CABLE REPLACEMENT
Figure 1. Battery Box.
Figure 2. Battery Cable.
Figure 3. Battery Cable.
Figure 4. Battery Box.
BATTERY DISCONNECT SWITCH, RECEPTACLE AND CABLE REPLACEMENT
Figure 1. Battery Disconnect Switch.
Figure 2. Receptacle and Battery Disconnect Switch Connections.
Figure 3. Receptacle Cable at Junction Block.
BATTERY DISCONNECT SWITCH, RECEPTACLE AND CABLE REPLACEMENT - Continued
Figure 4. Receptacle and Battery Disconnect Switch Connections.
Figure 5. Battery Disconnect Switch.
ALTERNATOR POWER CABLE REPLACEMENT
Figure 2. Cover.
Figure 3. Fuse Panel Alternator Cable.
Figure 4. Alternator Cable to Chassis.
Figure 5. Alternator Cable.
Figure 6. Alternator Cable.
Figure 7. Alternator Cable to Chassis.
Figure 8. Fuse Panel Alternator Cable.
Figure 9. Cover.
Figure 10. Clamps.
STARTER POWER CABLE REPLACEMENT
Figure 1. Starter Cable.
Figure 2. Starter Cable to Chassis.
Figure 3. Starter Cable to Starter.
Figure 4. Starter Cable.
Figure 5. Starter Cable to Starter.
Figure 6. Starter Cable to Chassis.
Figure 7. Starter Cable.
JUNCTION BLOCK REPLACEMENT
Figure 1. Junction Block.
JUNCTION BLOCK REPLACEMENT - Continued
JUNCTION BLOCK REPLACEMENT (WITH ARCTIC KIT HEATER)
Figure 1. Junction Block.
JUNCTION BLOCK REPLACEMENT (WITH ARCTIC KIT HEATER) - Continued
FRONT LIGHTING HARNESS REPLACEMENT
Figure 2. Doors.
Figure 3. Light Connectors.
Figure 4. Horn Connector.
Figure 5. Light Connectors.
Figure 6. Doors.
Figure 7. Frame Connector.
BACKUP ALARM HARNESS REPLACEMENT
Figure 3. Alarm Connector.
Figure 4. Alarm Harness.
Figure 5. Alarm Harness.
Figure 8. Frame Connector.
BACKUP ALARM HARNESS REPLACEMENT - Continued
TRANSMISSION HARNESS ASSEMBLY REPLACEMENT
Figure 2. Transmission Harness.
Figure 3. Guard.
FUEL TANK HARNESS ASSEMBLY REPLACEMENT
Figure 1. Fuel Tank Harness.
FUEL TANK HARNESS ASSEMBLY REPLACEMENT - Continued
FUEL TANK REPLACEMENT
Figure 1. Fuel Tank Supply Hose.
Figure 2. Fuel Tank Return Hose.
Figure 3. Connectors.
Figure 4. Manifold.
Figure 6. Fuel Tank.
Figure 7. Sending Unit.
Figure 8. Strainer.
Figure 9. Supply Valve.
Figure 10. Drain Valve.
Figure 11. Fuel Tank Harness.
Figure 12. Fuel Tank Return Hose.
Figure 13. Plates.
Figure 14. Mounts.
Figure 15. Plates.
Figure 16. Fuel Tank Return Hose.
Figure 17. Fuel Tank Harness.
Figure 18. Drain Valve.
Figure 19. Supply Valve.
Figure 20. Strainer.
Figure 21. Sending Unit.
Figure 22. Fuel Tank.
Figure 24. Manifold.
Figure 25. Connectors.
Figure 26. Fuel Tank Return Hose.
Figure 27. Fuel Tank Supply Hose.
CHASSIS HARNESS ASSEMBLY REPLACEMENT
Figure 2. Chassis Harness.
Figure 3. Harness to Harness.
Figure 5. Temp Sensor Connector.
Figure 6. Harness To Harness.
Figure 7. Chassis Harness.
Figure 8. Door.
TRANSMISSION SENSOR HARNESS ASSEMBLY REPLACEMENT
Figure 1. Transmission.
Figure 2. Transmission Case.
Figure 3. Speed Sensor Harness.
Figure 4. Control Solenoids Harness.
Figure 5. Transmission Harness Main Connector.
Figure 6. Transmission Case.
Figure 7. Transmission Case.
Figure 8. Transmission Harness Main Connector.
Figure 9. Control Solenoids Harness.
Figure 10. Speed Sensor Harness.
Figure 11. Transmission Case.
Figure 12. Transmission.
TRANSMISSION SENSOR HARNESS ASSEMBLY REPLACEMENT - Continued
SWITCH AND HARNESS ASSEMBLY (SERVICE BRAKE) REPLACEMENT
Figure 2. Brake Switch Assembly.
Figure 3. Brake Switch Wires.
Figure 4. Instrument Panel Lower Bolts.
Figure 5. Instrument Panel Upper Bolts.
Figure 6. Harness Connector.
Figure 7. Brake Switch Harness Grommet.
Figure 8. Brake Switch Harness Grommet.
Figure 9. Harness Connector.
Figure 10. Instrument Panel Upper Bolts.
Figure 11. Instrument Panel Lower Bolts.
Figure 12. Brake Switch Wires.
Figure 13. Brake Switch Assembly.
Figure 14. Plate.
ECM (POWERTRAIN) REPLACEMENT
Figure 2. Left Cover Plate.
Figure 3. ECM (Powertrain).
Figure 4. ECM (Powertrain).
Figure 5. Left Cover Plate.
ECM (POWERTRAIN) REPLACEMENT - Continued
FUSE BOX REPLACEMENT
Figure 1. Fuse Box Connections.
Figure 2. Starter and Main Relay Straps.
Figure 3. Main Relay.
Figure 4. Starter Relay.
Figure 5. Junction Block Strap.
Figure 6. Blower Motor Circuit Breaker.
Figure 7. Fuse Block Assembly.
Figure 8. Junction Block.
Figure 9. Alternator Fuse.
Figure 10. Junction Block.
Figure 11. Fuse Block Assembly.
Figure 12. Blower Motor Circuit Breaker.
Figure 13. Junction Block Strap.
Figure 14. Starter Relay.
Figure 15. Main Relay.
Figure 16. Starter and Main Relay Straps.
Figure 17. Fuse Box Connections.
POWER CONVERTER REPLACEMENT
Figure 2. Power Converter.
WIRING HARNESS ASSEMBLY (STEERING CONTROL) REPLACEMENT
Figure 2. Left Cover Plate.
Figure 3. Powertrain Control Wiring Harness.
Figure 4. Powertrain Control Wiring Harness.
Figure 5. Left Cover Plate.
Figure 6. Cab Interior.
RIGHT CAB SWITCH PANEL HARNESS ASSEMBLY REPLACEMENT
Figure 3. Switch Pod Connectors.
Figure 4. Pod Harness.
Figure 5. Switch Panel Harness.
Figure 6. Harness Connectors.
Figure 7. Harness Connectors.
Figure 8. Switch Panel Harness.
Figure 9. Pod Harness.
Figure 10. Switch Pod Connector.
Figure 11. Switch Pod.
Figure 12. Upper Right Access Panel.
WINCH SOLENOID HARNESS ASSEMBLY REPLACEMENT
Figure 1. Winch Solenoid Harness.
Figure 2. Winch Solenoid Harness.
HYDRAULIC OIL TEMPERATURE SENSOR REPLACEMENT
Figure 2. Harness.
Figure 4. Door.
HORN REPLACEMENT
Figure 2. Horn Assembly.
Figure 3. Horn and Bracket.
Figure 4. Horn and Bracket.
Figure 5. Horn Assembly.
Figure 6. Left Hand Door.
BACKUP ALARM REPLACEMENT
Figure 2. Backup Alarm.
Figure 3. Cover.
HYDRAULIC OIL SERVICE
Figure 1. Hydraulic System Oil Fill.
Figure 2. Hydraulic System Oil Drain.
HYDRAULIC OIL FILTER REPLACEMENT
HYDRAULIC SYSTEM OIL FILTER CHANGE
Figure 1. Hydraulic System Oil Filter.
HYDRAULIC SYSTEM OIL FILTER CHANGE CONTINUED
Figure 2. Hydraulic Filter Components.
Figure 3. Hydraulic System Oil Filter.
HYDRAULIC SYSTEM PRESSURE RELEASE
Figure 2. Hydraulic System Fill Cap.
HYDRAULIC TANK REPLACEMENT
Figure 1. Enclosure.
Figure 2. Plate.
Figure 3. Elbow.
Figure 4. Hydraulic Lines.
Figure 6. Hydraulic Line.
Figure 7. Hydraulic Tank.
Figure 8. Hydraulic Tank Filters.
Figure 10. Hydraulic Tank Breather.
Figure 12. Hydraulic Tank Rear Cover Plate.
Figure 13. Hydraulic Tank Valve Block.
Figure 14. Hydraulic Tank Temperature Sensor.
Figure 15. Hydraulic Tank T Fitting.
Figure 16. Hydraulic Tank Front Cover Plate.
Figure 17. Hydraulic Tank Level Gauge.
Figure 19. Hydraulic Tank Safety Drain Valve.
Figure 20. Hydraulic Tank Pick-up Tube.
Figure 21. Hydraulic Tank Internal Pipes.
Figure 22. Hydraulic Tank Internal Pipes.
Figure 23. Hydraulic Tank Internal Pipes.
Figure 24. Hydraulic Tank Internal Pipes.
Figure 25. Hydraulic Tank Pick-up Tube.
Figure 26. Hydraulic Tank Safety Drain Valve.
Figure 28. Hydraulic Tank Level Gauge.
Figure 29. Hydraulic Tank Front Cover Plate.
Figure 30. Hydraulic Tank T Fitting.
Figure 31. Hydraulic Tank Temperature Sensor.
Figure 32. Hydraulic Tank Valve Block.
Figure 33. Hydraulic Tank Rear Cover Plate.
Figure 35. Hydraulic Tank Breather.
Figure 37. Hydraulic Tank Filters.
Figure 38. Hydraulic Tank.
Figure 40. Flange.
Figure 41. Hydraulic Lines.
Figure 42. Elbow.
Figure 43. Plate.
Figure 44. Enclosure.
HYDRAULIC TANK ENCLOSURE REPLACEMENT
Figure 1. Enclosure Bracket and Chain.
Figure 2. Enclosure.
Figure 3. Information Plates.
Figure 4. Enclosure.
Figure 5. Enclosure Bracket and Chain.
HYDRAULIC OIL COOLER LINES REPLACEMENT
UPPER HYDRAULIC OIL COOLER LINE REMOVAL
Figure 1. Upper Hydraulic Oil Cooler Line Elbow.
Figure 2. Upper Hydraulic Oil Cooler Line.
Figure 3. Upper Hydraulic Oil Cooler Line at Counterbalance Valve.
Figure 4. Lower Hydraulic Oil Cooler Line Connector.
Figure 5. Clamps Under Machine.
Figure 6. Clamps Under Foot Plate.
Figure 7. Lower Hydraulic Oil Cooler Line at Hydraulic Tank.
Figure 8. Lower Hydraulic Oil Cooler Line at Hydraulic Tank.
Figure 9. Clamps Under Foot Plate.
Figure 10. Clamps Under Machine.
Figure 11. Lower Hydraulic Oil Cooler Line Connector.
Figure 12. Upper Hydraulic Oil Cooler Line at Counterbalance Valve.
Figure 13. Upper Hydraulic Oil Cooler Line.
Figure 14. Upper Hydraulic Oil Cooler Line Elbow.
HYDRAULIC SUCTION LINE REPLACEMENT
HYDRAULIC SUCTION LINE REPLACEMENT - Continued
Figure 1. Upper Hydraulic Suction Line at Right Front Panel.
Figure 2. Lower Hydraulic Suction Line.
Figure 3. Brackets.
Figure 4. Lines.
Figure 5. Right Front Panel Clamps.
Figure 6. Upper Hydraulic Suction Line at Hydraulic Tank.
Figure 7. Right Front Panel Clamps.
Figure 8. Lines.
Figure 9. Brackets.
Figure 10. Lower Hydraulic Suction Line.
Figure 11. Upper Hydraulic Suction Line at Right Front Panel.
HYDRAULIC IMPLEMENT PUMP TANK HOSE REPLACEMENT
HYDRAULIC IMPLEMENT PUMP TANK HOSE REPLACEMENT - Continued
Figure 1. Implement Pump to Hydraulic Tank.
Figure 4. Clamps at Filler Tube.
Figure 5. Hydraulic Tank.
Figure 6. Clamps at Filler Tube.
Figure 7. Clamp.
Figure 9. Implement Pump to Hydraulic Tank.
HYDRAULIC IMPLEMENT PUMP STEERING MOTOR HOSE REPLACEMENT
HYDRAULIC IMPLEMENT PUMP STEERING MOTOR HOSE REPLACEMENT - Continued
Figure 1. Implement Pump to Steering Motor Tee.
Figure 2. Elbow.
Figure 3. Implement Pump to Steering Motor Tee.
HYDRAULIC IMPLEMENT PUMP MAIN CONTROL VALVE HOSE REPLACEMENT
HYDRAULIC IMPLEMENT PUMP MAIN CONTROL VALVE HOSE REPLACEMENT - Continued
Figure 1. Implement Pump to Main Hydraulic Control Valve.
Figure 3. Main Hydraulic Control Valve.
Figure 4. Flange.
Figure 5. Implement Pump to Main Hydraulic Control Valve.
HYDRAULIC IMPLEMENT PUMP PILOT ACCUMULATOR HOSE REPLACEMENT
HYDRAULIC IMPLEMENT PUMP PILOT ACCUMULATOR HOSE REPLACEMENT - Continued
Figure 1. Implement Pump to Pilot Accumulator.
Figure 3. Clamps.
Figure 4. Pilot Accumulator.
Figure 5. Pilot Accumulator.
Figure 6. Clamps.
Figure 8. Implement Pump to Pilot Accumulator.
HYDRAULIC IMPLEMENT PUMP PILOT ACCUMULATOR HOSE REPLACEMENT - Continued
HYDRAULIC STEERING MOTOR/TANK HOSE REPLACEMENT
HYDRAULIC STEERING MOTOR/TANK HOSE REPLACEMENT - Continued
Figure 2. Hose.
Figure 4. Hydraulic Tank.
Figure 5. Steering Motor.
Figure 6. Steering Motor.
Figure 7. Hydraulic Tank.
Figure 10. Plate.
HYDRAULIC STEERING MOTOR/TANK HOSE REPLACEMENT - Continued
HYDRAULIC COUNTERBALANCE VALVE LINES REPLACEMENT
HYDRAULIC COUNTERBALANCE VALVE LINES REPLACEMENT - Continued
Figure 1. Counterbalance Valve.
Figure 3. Implement Valve.
HYDRAULIC COUNTERBALANCE VALVE LINES REPLACEMENT - Continued
Figure 4. Implement Valve.
Figure 6. Counterbalance Valve.
HYDRAULIC COUNTERBALANCE VALVE LINES REPLACEMENT - Continued

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