LIFT CYLINDER LINES REPLACEMENT
Figure 1. Tube to Hose Connection.
Figure 2. Doors.
Figure 4. Tube Clamps.
Figure 5. Quick Drop Valve.
Figure 6. Front Hose Clamps.
Figure 7. Upper Rear Hose Clamps.
Figure 8. Lower Rear Hose Clamps.
Figure 9. Cab Interior.
Figure 10. Right Cover Plate.
Figure 11. Implement Valve.
Figure 12. Implement Valve.
Figure 13. Right Panel.
Figure 14. Cab Interior.
Figure 15. Lower Rear Hose Clamps.
Figure 16. Rear Hose Clamps.
Figure 17. Front Hose Clamps.
Figure 18. Quick Drop Valve.
Figure 19. Tube Clamps.
Figure 20. Hose Bracket.
Figure 22. Tube to Hose Connection.
TILT CYLINDER LINES REPLACEMENT
Figure 1. Doors.
Figure 3. Radiator Hose Clamp.
Figure 4. Hose Clamp.
Figure 5. Hose Clamp.
Figure 6. Hose Clamp.
Figure 7. Rear Hose Clamps.
Figure 8. Cab Interior.
Figure 9. Right Panel.
Figure 10. Control Valve.
Figure 11. Right Panel.
Figure 12. Cab Interior.
Figure 13. Rear Hose Clamps.
Figure 14. Hose Clamp.
Figure 15. Hose Clamp.
Figure 16. Hose Clamp.
Figure 17. Radiator Hose Clamp.
Figure 19. Doors.
BOTTOM GUARDS REPLACEMENT
FRONT BOTTOM GUARD REMOVAL
Figure 1. Front Bottom Guard.
Figure 2. Middle Bottom Guard Support.
Figure 3. Middle Bottom Guard.
Figure 4. Rear Bottom Guard.
Figure 5. Rear Bottom Guard.
Figure 6. Middle Bottom Guard Support.
Figure 7. Middle Bottom Guard.
Figure 8. Front Bottom Guard.
HOOD REPLACEMENT
Figure 2. Fresh Air Intake Cover.
Figure 4. Air Cleaner.
Figure 5. Pre-Cleaner Body Assembly.
Figure 7. Mount.
Figure 9. Slides.
Figure 10. Grommets.
Figure 11. Slides.
Figure 13. Mount.
Figure 14. Plates.
Figure 16. Air Cleaner.
Figure 18. Fresh Air Intake Cover.
Figure 19. Plate.
ENGINE ENCLOSURE LEFT DOOR SERVICE
Figure 1. Left Door Assembly.
Figure 2. Hinge Plate.
Figure 3. Striker Plate.
Figure 4. Latch Assembly.
Figure 5. Latch Pawl.
Figure 6. Door Rod.
Figure 7. Door Seals.
Figure 8. Door Rod.
Figure 10. Latch Assembly.
Figure 11. Striker Plate.
Figure 12. Hinge Plate.
Figure 13. Left Door Assembly.
ENGINE ENCLOSURE LEFT DOOR SERVICE - Continued
ENGINE ENCLOSURE LEFT DOOR GUARD SERVICE
Figure 2. Left Engine Guard.
Figure 3. Mounting Plate.
Figure 4. Plates.
Figure 5. Arctic Heater Port.
Figure 6. Plates.
Figure 8. Left Engine Guard.
Figure 9. Left Engine Plate.
ENGINE ENCLOSURE RIGHT DOOR SERVICE
Figure 1. Right Door Assembly.
Figure 2. Hinge Plate.
Figure 3. Striker Plate.
Figure 4. Latch Assembly.
Figure 5. Latch Pawl.
Figure 6. Door Rod.
Figure 7. Door Seals.
Figure 8. Door Rod.
Figure 10. Latch Assembly.
Figure 11. Striker Plate.
Figure 12. Hinge Plate.
Figure 13. Right Door Assembly.
ENGINE ENCLOSURE RIGHT DOOR SERVICE - Continued
ENGINE ENCLOSURE RIGHT DOOR GUARD SERVICE
Figure 2. Plates.
Figure 3. Right Engine Plate and Guard.
RADIATOR GUARD REPLACEMENT
Figure 1. Doors.
Figure 2. Cylinder Caps.
Figure 3. Cylinder Bracket.
Figure 4. Radiator Drain Hose and Fitting.
Figure 7. Harness.
Figure 9. Cover.
Figure 10. Bracket Links.
Figure 11. Pins.
Figure 12. Pins.
Figure 13. Bracket Links.
Figure 15. Lines.
Figure 17. Manifold.
Figure 19. Radiator Drain Hose and Fitting.
Figure 20. Cylinder Bracket.
Figure 21. Cylinder Caps.
Figure 22. Doors.
PLATFORM ENCLOSURE REPLACEMENT
Figure 1. Steering Control.
Figure 2. Engine Harness.
Figure 3. Heater Core Cover.
Figure 4. Heater and A/C Hoses.
Figure 5. A/C Hoses.
Figure 6. Light Harness.
Figure 7. Fuse Box Cables.
Figure 8. Fuse Box Connection.
Figure 9. Brake Solenoid Wiring.
Figure 10. Brake Solenoid.
Figure 11. Transmission Harness Connectors.
Figure 12. Chassis Harness Connectors.
Figure 13. Arctic Heater Harness Connectors.
Figure 14. Bracket Links.
Figure 15. Rear Cab Mount.
Figure 16. Front Cab Mounts.
Figure 17. Lower Mounts.
Figure 18. Bracket Links.
Figure 19. Lower Mounts.
Figure 20. Front Cab Mounts.
Figure 21. Rear Cab Mount.
Figure 23. Arctic Heater Harness Connectors.
Figure 24. Chassis Harness Connectors.
Figure 25. Transmission Harness Connectors.
Figure 26. Brake Solenoid.
Figure 27. Brake Solenoid Wiring.
Figure 28. Fuse Box Connection.
Figure 29. Fuse Box Cables.
Figure 30. Light Harness.
Figure 31. A/C Hoses.
Figure 32. Heater and A/C Hoses.
Figure 33. Heater Core Cover.
Figure 34. Engine Harness.
Figure 35. Steering Control.
PLATFORM ENCLOSURE REPLACEMENT - Continued
LEFT PLATFORM ACCESS PANELS
Figure 2. Lower Left Panel.
Figure 3. Upper Left Panel.
Figure 4. Upper Left Panel.
Figure 5. Cab Interior.
RIGHT PLATFORM ACCESS PANELS SERVICE
Figure 1. Cab Interior.
Figure 2. Right Armrest Bracket.
Figure 3. Lower Right Access Panel Removal.
Figure 4. Upper Right Access Panel.
Figure 5. Switch Pod.
Figure 6. Switch Pod Connectors.
Figure 7. Pod Harness.
Figure 8. Switch Panel Harness.
Figure 9. Switch Panel Harness.
Figure 10. Pod Harness.
Figure 11. Switch Pod Connectors.
Figure 13. Upper Right Access Panel.
Figure 14. Lower Right Access Panels Installation.
Figure 15. Right Armrest Bracket.
Figure 16. Cab Interior.
PLATFORM WIRING HARNESS REPLACEMENT
Figure 1. Right Rear Harness Routing.
Figure 2. Right Side Harness Routing.
Figure 3. Harness Connector, Plate, and Clip.
Figure 4. Right Front Harness Routing.
Figure 5. Platform Harness to Instrument Panel Harness Connector.
Figure 6. Platform Harness to Platform Floor.
Figure 8. Platform Rear Harness Connections.
Figure 9. Platform Rear Harness Connectors.
Figure 10. Platform Rear Harness Connector Plate.
Figure 12. Platform Rear Harness Routing.
Figure 13. Machine ECM Connector.
Figure 14. Harness Ground Cables.
Figure 15. Left Side Harness Routing.
Figure 16. Left Side Harness Routing.
Figure 17. Harness Ground Cables.
Figure 18. Machine ECM Connector.
Figure 21. Platform Rear Harness Connector Plate.
Figure 22. Platform Rear Harness Connectors.
Figure 23. Platform Rear Harness Connections.
Figure 24. Fuse Panel Access Door.
Figure 26. Platform Harness to Instrument Panel Harness Connector.
Figure 27. Right Front Harness Routing.
Figure 28. Harness Connector, Plate, and Clip.
Figure 29. Right Side Harness Routing.
Figure 30. Right Rear Harness Routing.
CYLINDER FLOOD LAMP AND BRACKET SERVICE
Figure 2. Bracket.
Figure 3. Guard.
Figure 4. Flood Lamp Removal.
Figure 5. Disconnecting Lamp Connectors.
Figure 6. Bulb Assembly Removal.
Figure 7. Connecting Lamp Connectors.
Figure 8. Flood Lamp Installation.
Figure 9. Guard.
Figure 10. Bracket.
Figure 11. Flood Lamp Assembly.
BANK GP - TEST 5 SERVICE WITH RIPPER EFFECTIVITY NOTICE (WITH RIPPER)
Figure 1. Top Hose.
Figure 2. Control Valve Hoses.
Figure 3. Hoses and Lines.
Figure 4. Control Lever Linkage.
Figure 5. Front Side Hose.
Figure 6. Control Valve Mounting.
Figure 7. Control Valve Assembly.
Figure 8. Control Valve Assembly.
Figure 9. Steering Control Valve Manifold.
Figure 10. Bulldozer Lift Control Valve Manifold.
Figure 11. Bulldozer Tilt Control Valve Manifold.
Figure 12. Ripper Tilt Control Valve Manifold.
Figure 13. Ripper Lift Control Valve Manifold.
CLEANING AND INSPECTION
Figure 15. Ripper Tilt Control Valve Manifold.
Figure 16. Bulldozer Tilt Control Valve Manifold.
Figure 17. Bulldozer Lift Control Valve Manifold.
Figure 18. Steering Control Valve Manifold.
Figure 19. Control Valve Assembly.
Figure 20. Control Valve Assembly.
Figure 21. Control Valve Mounting.
Figure 22. Front Side Hose.
Figure 23. Control Lever Linkage.
Figure 24. Hoses and Lines.
Figure 25. Control Valve Hoses.
Figure 26. Top Hose.
VALVE BANK GP - TEST 4 SERVICE WITH WINCH EFFECTIVITY NOTICE (WITH WINCH)
Figure 1. Hose Removal from Valve Bank.
Figure 2. Hose Connections at Front of Valve Bank.
Figure 4. Disconnecting Steering Control Link.
Figure 5. Valve Bank Mounting.
Figure 6. Hose Removal.
Figure 7. Valve Bank Mounting.
Figure 8. Valve Bank Cover Removal.
Figure 9. Cover O-ring Removal.
Figure 10. Winch Valve Removal.
Figure 11. O-ring Removal.
Figure 12. Bulldozer Tilt Control Valve Manifold.
Figure 13. Bulldozer Lift Control Valve Manifold.
Figure 14. Steering Control Valve Manifold.
CLEANING AND INSPECTION
Figure 16. O-ring Installation.
Figure 17. Steering Control Valve Installation.
Figure 19. Bulldozer Tilt Control Valve Manifold.
Figure 20. Winch Control Valve Manifold.
Figure 21. O-ring Installation.
Figure 22. Valve Bank Cover Installation.
Figure 23. Bracket Link.
Figure 24. Hose Installation.
Figure 25. Control Valve Mounting.
Figure 27. Hose Connections at Rear of Valve Bank.
Figure 29. Hose Installation.
RIPPER MANIFOLD REPLACEMENT
Figure 1. Ripper Manifold.
CLEANING AND INSPECTION
WINCH MANIFOLD REPLACEMENT
Figure 1. Winch Manifold Harness.
Figure 2. Winch Manifold Removal.
Figure 3. Winch Manifold.
Figure 4. Winch Manifold.
Figure 5. Winch Manifold Installation.
Figure 6. Winch Manifold Harness.
QUICK DROP VALVE SERVICE
Figure 1. Doors.
Figure 2. Valve Cover.
Figure 3. Upper Hoses.
Figure 4. Quick Drop Valve.
INSTALLATION
Figure 5. Upper Hoses.
Figure 7. Doors.
CONTROL MANIFOLD SERVICE
Figure 1. Electrical Connector.
Figure 2. Control Valve Line.
Figure 3. Control Valve Hoses.
Figure 4. Control Manifold Assembly Sampling Valve and Fitting.
Figure 5. Sampling Valve and Fittings Disassembly.
Figure 6. Control Manifold Assembly Diagnostic Port Fitting.
Figure 7. Diagnostic Port Fitting Disassembly.
Figure 8. Pressure Reducing Valve.
Figure 10. Control Manifold Assembly Elbow Fitting.
Figure 12. Control Manifold Assembly T Fitting.
Figure 13. Fitting Disassembly.
Figure 14. Rear Check Valve.
Figure 15. Accumulator.
Figure 17. Solenoid.
Figure 18. Coil.
Figure 19. Accumulator.
Figure 20. Rear Check Valve.
Figure 21. Fitting Assembly.
Figure 22. Control Manifold Assembly T Fitting.
Figure 23. Elbow Fitting Assembly.
Figure 25. Front Check Valve.
Figure 27. Diagnostic Port Fitting Disassembly.
Figure 28. Control Manifold Assembly Diagnostic Port Fitting.
Figure 29. Sampling Valve and Fittings Assembly.
Figure 30. Control Manifold Assembly Sampling Valve and Fitting.
Figure 31. Control Valve Hoses.
Figure 32. Control Valve Line.
Figure 33. Electrical Connector.
Figure 34. Test Equipment Installation.
Figure 35. Accumulator.
CONTROL MANIFOLD SERVICE - Continued
COUNTERBALANCE VALVE SERVICE
Figure 1. Counterbalance Valve.
Figure 2. Counterbalance Valve Mounting.
Figure 3. Counterbalance Valve Mounting.
Figure 4. Counterbalance Valve.
LOWERING EQUIPMENT WITH ENGINE STOPPED
Figure 2. Cover.
Figure 3. Valve Bank.
ACCESS COVER INSTALLATION
Figure 5. Fire Extinguisher and Bracket.
BLOWER FAN CASE REPLACEMENT
Figure 2. Temperature Switch Tube.
Figure 3. Temperature Switch.
Figure 4. Blower Motor.
Figure 5. Resistor Connection.
Figure 7. Blower Motor Cover.
Figure 8. Gasket.
Figure 9. Blower Motor Cover.
Figure 11. Resistor Connection.
Figure 12. Blower Motor.
Figure 13. Temperature Switch.
Figure 14. Temperature Switch Tube.
BLOWER FAN CASE REPLACEMENT - Continued
AIR CONDITIONER EVAPORATOR COIL REPLACEMENT
Figure 1. Cover.
Figure 2. Cab Filter.
Figure 4. Hose Assembly.
Figure 5. A/C Evaporator Inspection.
Figure 6. Temperature Switch Tube.
Figure 8. Cover.
HEATER COIL REPLACEMENT
Figure 2. Heater Hoses.
Figure 3. Heater Coil.
Figure 4. Heater Coil Inspection.
Figure 5. Heater Hoses.
Figure 6. Heater Hose Valves.
FRONT WIPER MOTOR, WIPER ARM AND WIPER BLADE REPLACEMENT
Figure 2. Wiper Motor Cover.
Figure 4. Spray Nozzle, Hose, and Wiper Arm.
Figure 5. Wiper Motor Assembly.
Figure 7. Wiper Motor Assembly.
Figure 8. Spray Nozzle, Hose, and Wiper Arm.
Figure 10. Wiper Motor Cover.
Figure 11. Cab Mirror.
REAR WIPER MOTOR, WIPER ARM, AND WIPER BLADE REPLACEMENT
Figure 2. Spray Nozzle, Hose, and Wiper Arm.
Figure 3. Wiper Motor Cover.
Figure 6. Bolt and Sleeve.
Figure 8. Connector.
Figure 9. Wiper Motor Cover.
Figure 10. Spray Nozzle, Hose, and Wiper Arm.
Figure 11. Wiper Blade.
WASHER BOTTLE REPLACEMENT
Figure 1. Washer Bottle.
CLEANING AND INSPECTION
ROPS REPLACEMENT
Figure 1. Connectors.
Figure 2. ROPS.
Figure 3. ROPS.
Figure 4. Connectors.
FRONT WASHER HOSE REPLACEMENT
Figure 2. Front Washer Hose.
Figure 3. Washer Electrical Harness and Hoses.
Figure 4. Hose and Harness Conduit.
Figure 6. Washer Electrical Harness and Hoses.
Figure 7. Front Washer Hose.
Figure 8. Front Wiper.
REAR WASHER HOSE REPLACEMENT
Figure 2. Rear Washer Hose.
Figure 3. Washer Electrical Harness and Hoses.
Figure 4. Hose and Harness Conduit.
Figure 5. Left Column Access Hole.
Figure 6. Hose and Harness Conduit.
Figure 7. Washer Electrical Harness and Hoses.
Figure 8. Rear Washer Hose.
Figure 9. Rear Wiper.
DOOR WASHER HOSES REPLACEMENT
Figure 1. Door.
Figure 2. Door Wiper.
Figure 3. Door Washer Hose.
Figure 4. Washer Electrical Harness and Hoses.
Figure 5. Hose and Harness Conduit.
Figure 6. Left Column Access Hole.
Figure 7. Left Column Access Hole.
Figure 8. Hose and Harness Conduit.
Figure 9. Washer Electrical Harness and Hoses.
Figure 10. Door Washer Hose.
Figure 11. Door Wiper.
Figure 12. Door.
HEADLINER AND INTERIOR TRIM PANELS REPLACEMENT
Figure 2. Front Wiper Motor Cover.
Figure 4. Wiper Motor Cover.
Figure 6. Rear Wiper Motor Connector.
Figure 7. Rear Headliner Connectors.
Figure 8. Headliner Harness.
Figure 10. Wiper Control Plate Assembly.
Figure 12. Cab Lamp Screws.
Figure 13. Right-hand Pillar Liner.
Figure 14. Left-hand Pillar Liner.
Figure 15. Right-hand Pillar Liner.
Figure 17. Cab Lamp Assembly.
Figure 19. Speaker.
Figure 20. Headliner Harness.
Figure 21. Rear Headliner Connectors.
Figure 22. Rear Wiper Motor Connector.
Figure 24. Wiper Motor Cover.
Figure 25. Headliner and Plate.
Figure 27. Rearview Mirror.
FRONT FLOOR PLATE REPLACEMENT
Figure 2. Front Floor Plates.
Figure 3. Floor Mat.
REAR FLOOR PLATE REPLACEMENT
Figure 2. Rear Floor Plate.
Figure 3. Rear Floor Plate.
HEADLINER HARNESS REPLACEMENT
Figure 1. Headliner Harness.
HEADLINER HARNESS REPLACEMENT - Continued
CAB OVERHEAD INTERIOR LAMP REPLACEMENT
Figure 2. Cab Lamp Screws.
Figure 4. Cab Lamp Assembly.
WIPER CONTROL PLATE AND SWITCHES REPLACEMENT
Figure 2. Wiper Control Wiring Harness.
Figure 3. Wiper Control Switches.
Figure 4. Wiper Control Wiring Harness.
Figure 5. Wiper Control Plate Assembly.
REARVIEW MIRROR REPLACEMENT
Figure 2. Rearview Mirror Mount.
Figure 3. Rearview Mirror.
MESSENGER REPLACEMENT
Figure 1. Messenger.
MESSENGER REPLACEMENT - Continued
STEERING, TRANSMISSION CONTROL AND PARKING BRAKE SWITCH REPLACEMENT
Figure 1. Steering Control Rod.
Figure 2. Steering Control Housing.
Figure 3. Control Console.
Figure 4. Shaft and Collar.
Figure 5. Main Control Housing.
Figure 7. Parking Brake Switch.
Figure 8. Parking Brake Switch Bracket.
Figure 10. Shafts.
Figure 11. Handle Assembly.
Figure 12. Backup Alarm Switch Connections.
Figure 13. Backup Alarm Switch.
Figure 15. Forward/Neutral/Reverse Sensor.
Figure 17. Handle Assembly.
Figure 19. Lock Assembly.
Figure 20. Lock Assembly.
Figure 21. Main Control Housing Bearing.
Figure 23. Detent Assembly.
Figure 26. Backup Alarm Switch.
Figure 27. Backup Alarm Switch Connections.
Figure 28. Handle Assembly.
Figure 29. Shafts.
Figure 31. Parking Brake Switch Bracket.
Figure 32. Parking Brake Switch.
Figure 34. Main Control Housing.
Figure 35. Shaft and Collar.
Figure 36. Control Console.
Figure 37. Steering Control Housing.
Figure 38. Steering Control Rod.
STEERING CONTROL ROD REPLACEMENT
Figure 2. Bracket. (Hydraulic lines removed for clarity).
Figure 3. Steering Control Rod Adjustment.
Figure 4. Bracket. (Hydraulic lines removed for clarity).
Figure 5. Steering Control Rod.
ACCUMULATOR REPLACEMENT
Figure 1. Accumulator.
INSTALLATION
RECEIVER DRYER REPLACEMENT
Figure 1. Receiver Dryer.
CLEANING AND INSPECTION
AIR CONDITIONING HIGH PRESSURE HOSES REPLACEMENT
Figure 1. Compressor Hose to Condenser.
Figure 2. Receiver Dryer Hose to Evaporator Coil.
Figure 3. Receiver Dryer Hose to Condenser Coil.
Figure 4. Receiver Dryer Hose to Condenser Coil.
Figure 5. Receiver Dryer Hose to Evaporator Coil.
Figure 6. Compressor Hose to Condenser.
AIR CONDITIONING LOW PRESSURE HOSES REPLACEMENT
Figure 1. Compressor Hose to Accumulator.
Figure 2. Accumulator Hose to Evaporator Coil.
Figure 3. Accumulator Hose Clip.
Figure 4. Evaporator Coil.
Figure 5. Evaporator Coil.
Figure 6. Accumulator Hose to Evaporator Coil.
Figure 7. Accumulator Hose Clip.
Figure 8. Compressor Hose to Accumulator.
HEATER LINES REPLACEMENT
Figure 1. Heater Hose Shutoff Valves.
Figure 2. Right Side Connections.
Figure 4. Rear Engine Connections.
Figure 5. Heater Coil and Water Valve.
Figure 6. Heater Coil and Water Valve.
Figure 7. Rear Engine Connections.
Figure 8. Transmission Cooler Strap.
Figure 10. Heater Hose Shutoff Valves.
HEATER LINES REPLACEMENT - Continued
WATER VALVE AND CABLE REPLACEMENT
Figure 2. Water Valve Cable Routing.
Figure 3. Water Valve.
Figure 4. Heater Control Knob.
Figure 5. Instrument Panel.
Figure 6. Cable.
Figure 7. Cable Routing.
Figure 9. Heater Control Knob.
Figure 10. Instrument Panel.
Figure 11. Water Valve.
Figure 12. Water Valve Cable Routing.
Figure 13. Water Valve Hoses.
CAB REPLACEMENT
Figure 1. Electrical Harness and Washer Hoses.
Figure 2. Messenger Assembly.
Figure 3. Rifle Rack.
Figure 4. Cab Bolts at Door.
Figure 5. Cab Bolts.
Figure 6. Instrument Panel.
Figure 7. Surround.
Figure 9. Cab.
Figure 10. Cab.
Figure 11. Cab.
Figure 12. Harness Connector and Angle Bracket.
Figure 14. Instrument Panel.
Figure 16. Cab Bolts at Door.
Figure 17. Rifle Rack.
Figure 18. Messenger Assembly.
Figure 19. Electrical Harness and Washer Hoses.
WINDOW REPLACEMENT
Figure 1. Front Window.
Figure 2. Rear Window.
Figure 3. Right Side Windows.
Figure 4. Left Side Windows.
Figure 5. Left Side Windows.
Figure 6. Right Side Windows.
Figure 7. Rear Window.
Figure 8. Front Window.
SEAT ASSEMBLY SERVICE
Figure 2. Seat.
Figure 3. Seat Belt Retractor.
Figure 5. Seat Back Cushion.
Figure 7. Seat Cushion.
Figure 9. Mark Latch and Gear.
Figure 11. Latch.
Figure 13. Seat Recliner Brackets.
Figure 14. Recliner Shaft.
Figure 15. Lumbar Support Adjustment Knob.
Figure 17. Seat Adjuster Release Lever.
Figure 19. Seat Back Bag.
Figure 20. Lumbar Support.
Figure 22. Seat Adjuster Springs.
Figure 24. Recliner Shaft.
Figure 25. Seat Recliner Brackets.
Figure 27. Latch.
Figure 29. Mark Latch and Gear.
Figure 32. Seat Cushion.
Figure 33. Seat Back Cushion.
Figure 35. Seat Belt Retractor.
Figure 36. Seat.
Figure 37. Headrest.
SEAT SUSPENSION REPLACEMENT
Figure 1. Seat Suspension Mounting.
Figure 2. Seat Suspension Mounting.
DOOR ASSEMBLY REPLACEMENT
Figure 2. Interior Door Handle.
Figure 4. Cap and Grip Handle.
Figure 6. Interior Cover.
Figure 7. Door Striker.
Figure 8. Hose and Electrical Connector.
Figure 9. Exterior Door Latch.
Figure 10. Door and Seal.
Figure 11. Window and Seal.
Figure 12. Retaining Pin.
Figure 14. Linkage Assembly.
Figure 15. Door Seals.
Figure 16. Linkage Assembly.
Figure 18. Retaining Pin.
Figure 19. Window and Seal.
Figure 20. Door and Seal.
Figure 21. Exterior Door Latch.
Figure 22. Hose and Electrical Connector.
Figure 23. Door Striker.
Figure 24. Interior Cover.
Figure 26. Cap and Grip Handle.
Figure 28. Interior Door Handle.
DOOR WIPER MOTOR, WIPER ARM AND WIPER BLADE REPLACEMENT
Figure 2. Spray Nozzle and Hose.
Figure 4. Wiper Arm Assembly.
Figure 5. Wiper Motor Assembly.
Figure 6. Spray Nozzle and Hoses.
Figure 8. Wiper Motor Assembly.
Figure 9. Spray Nozzle and Hoses.
Figure 10. Wiper Motor Assembly.
Figure 11. Wiper Arm Assembly.
Figure 13. Spray Nozzle and Hose.
Figure 14. Wiper Blade.
OUTSIDE CAB DOOR LATCH REPLACEMENT
Figure 2. Door Striker.
Figure 3. Latch Assembly.
Figure 5. Latch Assembly.
Figure 6. Latch Striker.
Figure 7. Door Latch Bracket.
CAB FLOOD LAMP AND BRACKET SERVICE
CAB FLOOD LAMP AND BRACKET SERVICE - Continued
Figure 1. Flood Lamp Assembly.
Figure 2. Flood Lamp.
Figure 3. Lamp Connectors.
Figure 4. Bulb Assembly.
Figure 5. Bulb Assembly.
Figure 6. Lamp Connectors.
Figure 7. Flood Lamp.
Figure 8. Flood Lamp Assembly.
CAB FLOOD LAMP AND BRACKET SERVICE - Continued
ENGINE FLOOD LAMP AND BRACKET SERVICE
Figure 2. Flood Lamp Assembly.
Figure 3. Flood Lamp and Adjusting Bracket.
Figure 4. Adjusting Bracket Assembly.
Figure 5. Flood Lamp Switch.
Figure 7. Mounting Bracket.
Figure 9. Flood Lamp Connections.
Figure 11. Bulb Assembly.
Figure 12. Flood Lamp Connections.
Figure 14. Mounting Bracket.
Figure 16. Flood Lamp Switch.
Figure 17. Adjusting Bracket Assembly.
Figure 18. Flood Lamp and Adjusting Bracket.
Figure 19. Flood Lamp Assembly.
ENGINE FLOOD LAMP AND BRACKET SERVICE - Continued
CAB WIRING HARNESS REPLACEMENT
Figure 1. Door.
Figure 2. Electrical Harness and Washer Hoses.
Figure 3. Instrument Panel.
Figure 4. Surround.
Figure 5. Instrument Panel Connector.
Figure 6. Front Wiper.
Figure 7. Washer Electrical Harness and Hoses.
Figure 8. Hose and Harness Conduit.
Figure 9. Left Column Access Hole.
Figure 11. Cab Wiring Harness.
Figure 12. Cab Wiring Harness.
Figure 13. Ground Connection.
Figure 15. Hose and Harness Conduit.
Figure 16. Washer Electrical Harness and Hoses.
Figure 17. Front Wiper.
Figure 18. Instrument Panel Connector.
Figure 19. Surround.
Figure 20. Instrument Panel.
Figure 21. Electrical Harness and Washer Hoses.
Figure 22. Door.
FIRE EXTINGUISHER AND BRACKET REPLACEMENT
Figure 2. Fire Extinguisher Brackets.
Figure 3. Fire Extinguisher.
PILOT VALVE SERVICE (WITH RIPPER)
Figure 2. Pilot Valve and Hand Control Assembly.
Figure 3. Knob, Base Plate and Fittings.
Figure 4. Knob, Base Plate and Fittings.
Figure 5. Pilot Valve and Hand Control Assembly.
PILOT VALVE SERVICE (WITH WINCH)
Figure 2. Winch Pilot Valve and Plate Assembly.
Figure 3. Hoses and Pilot Valve.
PILOT VALVE SERVICE (WITH WINCH) - Continued
GOVERNOR AND BRAKE PEDAL REPLACEMENT
Figure 2. Tiedown Strap.
Figure 3. Instrument Panel Electrical Connectors.
Figure 5. Electrical Connector.
Figure 6. Wiring Harnesses and Mounting.
Figure 7. Brake Pedal, Foot Pad, and Sensor.
Figure 8. Brake Pedal, Foot Pad, and Sensor.
Figure 10. Decelerator Pedal.
Figure 11. Decelerator Pedal.
Figure 13. Brake Pedal, Foot Pad, and Sensor.
Figure 15. Wiring Harnesses and Mounting.
Figure 16. Electrical Connector.
Figure 18. Dash Electrical Connectors.
Figure 20. Instrument Panel.
PILOT VALVE BULLDOZER SERVICE
Figure 1. Hoses and Pilot Valve.
Figure 2. Retainer Plate.
Figure 4. Handle.
Figure 5. Retainer Plate.
Figure 7. Boot.
Figure 8. Retainer Plate.
Figure 9. Handle.
Figure 10. Electrical Connector.
Figure 12. Retainer Plate.
INSTRUMENT PANEL HARNESS REPLACEMENT
Figure 1. Back of Instrument Panel.
Figure 2. Instrument Panel Lights.
Figure 3. Platform Harness to Instrument Panel Harness Connector.
Figure 4. Instrument Panel Main Harness Connector.
Figure 6. Instrument Panel Main Harness Connector.
Figure 7. Instrument Panel Main Harness Connector.
Figure 9. Instrument Panel Main Harness Connector.
Figure 11. Instrument Panel Lights.
Figure 12. Back of Instrument Panel.
AIR CONDITIONING PRESSURE SWITCH REPLACEMENT
Figure 1. Air Conditioning Pressure Switch.
AIR CONDITIONING PRESSURE SWITCH REPLACEMENT - Continued
INSTRUMENT PANEL SERVICE
Figure 1. Instrument Panel.
Figure 2. Back of Instrument Panel.
Figure 3. Heater Control Cable.
Figure 5. Support Cable and Gauge Lights.
Figure 6. Heater Control Knob.
Figure 7. Connector Clamps and Brackets.
Figure 8. Indicator Bulb.
Figure 9. Upper Half of Instrument Panel.
Figure 10. Lower Half of Instrument Panel.
Figure 12. Level and Bracket.
Figure 13. Level and Bracket.
Figure 14. Light Socket Base.
Figure 15. Lower Half of Instrument Panel.
Figure 16. Upper Half of Instrument Panel.
Figure 17. Indicator Bulb.
Figure 18. Connector Clamps and Brackets.
Figure 19. Heater Control Knob.
Figure 20. Support Cable and Gauge Lights.
Figure 21. Instrument Panel Lights.
Figure 23. Back of Instrument Panel.
Figure 24. Instrument Panel.
AIR CONDITIONING SYSTEM SERVICE
LEAK TEST
Figure 1. Recovery Hook-Up.
EVACUATION
Figure 2. Evacuation Hook-Up.
Figure 3. Low Pressure Gauge.
CHARGING
Figure 4. Charging Hook-Up.
YOKE REPLACEMENT
Figure 1. Cover.
Figure 2. Pin and Yoke.
Figure 4. Bearing and Bearing Angle.
Figure 5. Pin and Yoke.
Figure 6. Cover.
LIFT CYLINDER HOSES REPLACEMENT
Figure 1. Lower Hose Connection Cover.
Figure 2. Upper Hose Connection Cover.
Figure 3. Upper Hose Connection.
Figure 4. Lower Hose Connection.
Figure 5. Lower Hose Connection.
Figure 6. Upper Hose Connection.
Figure 7. Upper Hose Connection Cover.
LIFT CYLINDER HOSES REPLACEMENT - Continued
LIFT CYLINDER (BULLDOZER) REPLACEMENT
LIFT CYLINDER (BULLDOZER) REPLACEMENT - Continued
Figure 1. Upper Hose Connection Cover.
Figure 2. Upper Hose Connection.
Figure 3. Tube.
Figure 4. Rod.
Figure 5. Cylinder.
CLEANING AND INSPECTION
Figure 6. Cylinder.
Figure 8. Tube.
Figure 9. Upper Hose Connection.
Figure 10. Upper Hose Connection Cover.
TILT CYLINDER (BULLDOZER) REPLACEMENT
Figure 1. Covers.
Figure 2. Hoses.
Figure 3. Sling and Lifting Device.
Figure 5. Yoke.
Figure 6. Fitting.
Figure 7. Sling and Lifting Device.
Figure 9. Retainer and Pin.
Figure 10. Hoses.
Figure 11. Covers.
BLADE ASSEMBLY SERVICE
Figure 1. Hoses and Manifold.
Figure 2. Manifold Plugs.
Figure 3. Lift Cylinder Yoke.
Figure 4. Retaining Clamps.
Figure 5. Push Arm.
Figure 6. Push Arm Yoke.
Figure 7. Support Stabilizer Bar.
Figure 8. Blade Support.
BLADE ASSEMBLY SERVICE - Continued
Figure 9. Left Stabilizer Bar.
Figure 10. Pin and Lock.
Figure 11. Knuckle.
Figure 12. Stabilizer Bar Yoke on Blade.
Figure 13. Stabilizer Bar Yoke on Blade.
Figure 14. Knuckle.
Figure 15. Pin and Lock.
Figure 16. Left Stabilizer Bar.
Figure 17. Blade Support.
Figure 18. Push Arm Yoke.
Figure 20. Retaining Clamps.
Figure 21. Lift Cylinder Yoke.
Figure 22. Support Stabilizer Bar.
Figure 23. Manifold Plugs.
Figure 24. Hoses and Manifold.
BLADE CUTTING EDGE REPLACEMENT
Figure 1. Blade Assembly.
Figure 2. Blade Cutting Edges.
Figure 3. Blade Cutting Edge Inspection.
Figure 4. Blade Cutting Edges.
Figure 5. Blade Assembly.
Figure 6. Cutting Edge Rotation.
BLADE TILT ADJUSTMENT
BLADE TILT ADJUSTMENT
Figure 1. Tilt Cylinder and Pin.
BLADE PITCH ADJUSTMENT
Figure 1. Left Hand Stabilizer Bar and Pin.
BLADE PITCH ADJUSTMENT
WINCH ASSEMBLY SERVICE
WINCH ASSEMBLY SERVICE - Continued
Figure 1. Winch Cover Removal.
Figure 2. Winch Hoses.
Figure 3. Bracket.
Figure 4. Lifting Device Attached to Winch.
Figure 5. Winch.
Figure 6. Winch Adapter.
Figure 7. Winch Adapter Removal.
Figure 8. Installing Winch on Machine.
Figure 9. Winch Bolt.
Figure 11. Winch Hoses.
Figure 12. Winch Cover.
WINCH HOSES REPLACEMENT
WINCH HOSES REPLACEMENT - Continued
Figure 1. Winch Cover Removal.
Figure 2. Hose Connections at Manifold.
Figure 3. Retainer Clip Removal.
Figure 5. Hose Retainer Clip Removal.
Figure 7. Pump Hose and Retainer.
Figure 8. Pump Hose and Retainer Clips.
Figure 9. Hose Connections at Valve Bank.
Figure 11. Hose Retainer Clip Installation.
Figure 13. Hose Connections at Manifold.
Figure 14. Winch Cover Installation.
WINCH HOSES REPLACEMENT - Continued
WINCH OIL SERVICE
Figure 1. Winch Plug Locations.
WINCH OIL SERVICE - Continued
WINCH CABLE REPLACEMENT
Figure 1. Winch Cable.
Figure 2. Removing Cable from Drum.
Figure 3. Installing Cable on Winch Drum.
CYLINDER HOSE REPLACEMENT
CYLINDER HOSE REPLACEMENT - Continued
Figure 1. Ripper Cylinder Hose.
Figure 2. Ripper Cylinder Hose.
CYLINDER HOSE REPLACEMENT - Continued
CYLINDER, RIPPER LIFT SERVICE
CYLINDER, RIPPER LIFT SERVICE - Continued
Figure 1. Ripper Lift Cylinder.
Figure 3. Ripper Lift Cylinder Rod End.
Figure 5. Ripper Lift Cylinder.
Figure 6. Ripper Lift Cylinder Head End.
Figure 8. Ripper Lift Cylinder.
CYLINDER, RIPPER TILT SERVICE
Figure 1. Ripper Tilt Cylinder Hose Assemblies.
Figure 2. Ripper Tilt Cylinder Support.
Figure 3. Ripper Tilt Cylinder Head End.
Figure 5. Ripper Tilt Cylinder Support.
Figure 6. Ripper Tilt Cylinder Rod End.
Figure 8. Ripper Tilt Cylinder Assemblies.
RIPPER FRAME ASSEMBLY SERVICE
Figure 1. Ripper Frame Support.
Figure 2. Ripper Frame.
Figure 3. Tiedown Plate.
Figure 4. Tiedown Plate.
Figure 5. Ripper Frame Support.
Figure 6. Ripper Frame.
RIPPER TOOTH REPLACEMENT
Figure 1. Ripper Tooth.
RIPPER TOOTH REPLACEMENT - Continued
RIPPER SHANK REPLACEMENT
Figure 1. Shank.
CLEANING AND INSPECTION
RIPPER CARRIAGE REPLACEMENT
Figure 1. Ripper Carriage.
Figure 3. Ripper Tilt Cylinder.
RIPPER CARRIAGE REPLACEMENT - Continued
Figure 4. Ripper Carriage.
RIPPER CARRIAGE REPLACEMENT - Continued
Figure 5. Ripper Carriage.
Figure 6. Ripper Tilt Cylinder.
Figure 7. Ripper Tilt Cylinder Rod End.
Figure 8. Ripper Carriage.
ARCTIC KIT TROUBLESHOOTING INTRODUCTION
ARCTIC KIT TROUBLESHOOTING SYMPTOM INDEX
ARCTIC KIT HEATER FUEL FLOW TEST
PREPARE FOR TEST
Figure 1. Measuring Fuel Flow.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer.
Figure 2. Intake and Exhaust Tubes.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
ARCTIC KIT BATTERY CABLES AND JUNCTION BLOCK POWER CABLE REPLACEMENT
ARCTIC KIT BATTERY CABLES REMOVAL
Figure 2. Crossover Cable.
Figure 3. Cable Clamps.
Figure 4. Positive and Negative Arctic Kit Battery Cables.
Figure 5. Positive Battery Cables at Terminal.
Figure 6. Negative Battery Cables at Disconnect Switch.
Figure 7. Negative Battery Cable and Grommets.
Figure 8. Arctic Kit Positive Battery Cable at Terminal.
Figure 9. Arctic Kit Positive Battery Cables at Junction Block.
Figure 10. Arctic Kit Positive Battery Cables at Junction Block.
Figure 11. Arctic Kit Positive Battery Cable at Terminal.
Figure 12. Negative Battery Cable and Grommets.
Figure 13. Negative Battery Cables at Disconnect Switch.
Figure 14. Positive Battery Cables at Terminal.
Figure 15. Positive and Negative Arctic Kit Battery Cables.
Figure 16. Cable Clamps.
Figure 17. Crossover Cable.
Figure 18. Arctic Kit Battery Box Cover.
ARCTIC KIT BATTERIES REPLACEMENT
Figure 1. Arctic Kit Battery Box Cover.
Figure 2. Crossover Cable.
Figure 3. Cable Clamps.
Figure 4. Positive and Negative Arctic Kit Battery Cables.
Figure 5. Arctic Kit Batteries.
INSTALLATION
Figure 6. Positive and Negative Arctic Kit Battery Cables.
Figure 7. Cable Clamps.
Figure 8. Crossover Cable.
Figure 9. Arctic Kit Battery Box Cover.
ARCTIC KIT BATTERY BOX REPLACEMENT
Figure 2. Arctic Kit Battery Box.
Figure 4. Mounting Plates.
Figure 7. Mounting Plates.
Figure 9. Arctic Kit Battery Box.
Figure 10. Battery Box Latch.
ARCTIC KIT HEATER SWITCH AND HEATER HARNESS SWITCH REPLACEMENT
Figure 2. Switch Pod.
Figure 4. Arctic Kit Heater Switch Harness.
Figure 6. Engine Compartment Arctic Kit Heater Harness.
Figure 7. Platform Arctic Kit Heater Harness.
Figure 8. Platform Arctic Kit Heater Harness.
Figure 9. Engine Compartment Arctic Kit Heater Harness.
Figure 10. Engine Compartment Arctic Kit Heater Harness at Heater.
Figure 12. Arctic Kit Heater Switch.
Figure 14. Upper Right Access Panel.
ARCTIC KIT HEATER AND BRACKET REPLACEMENT
Figure 2. Arctic Kit Heater.
Figure 3. Arctic Bracket from Below.
Figure 5. Coolant Pump.
Figure 6. Fuel Metering Pump.
Figure 7. Fuel Metering Pump.
Figure 8. Coolant Pump.
Figure 9. Arctic Bracket.
Figure 11. Arctic Kit Heater.
Figure 12. Arctic Kit Heater Fuel Shutoff.
ARCTIC KIT HEATER HOSES AND FITTINGS REPLACEMENT
Figure 1. Arctic Kit Heater Lower Coolant Hose.
Figure 2. Hose.
Figure 3. Arctic Kit Heater Upper Coolant Hose.
Figure 4. Arctic Kit Heater Upper Coolant Routing.
Figure 5. Arctic Kit Heater Upper Coolant Fitting.
Figure 6. Arctic Kit Heater Upper Coolant Routing.
Figure 8. Hose.
Figure 9. Arctic Kit Heater Lower Coolant Hose.
ARCTIC KIT FUEL METERING PUMP, HOSE, AND FITTING REPLACEMENT
REMOVAL
Figure 1. Arctic Kit Heater Fuel Shutoff Valve.
Figure 2. Arctic Kit Heater Fuel Shutoff Valve.
Figure 3. Arctic Kit Heater Fuel Metering Pump.
Figure 4. Arctic Kit Heater Fuel Hose.
Figure 5. Arctic Kit Heater Fuel Hose.
Figure 6. Arctic Kit Heater Fuel Metering Pump.
Figure 7. Arctic Kit Heater Fuel Shutoff Valve.
Figure 8. Arctic Kit Heater Fuel Shutoff Valve.
ARCTIC KIT FUEL METERING PUMP, HOSE, AND FITTING REPLACEMENT - Continued
USING JACK STANDS TO SUPPORT MACHINE
Figure 1. Rear Support.
Figure 2. Front Support.
Figure 3. Rear Support.
Figure 4. Front Support.
MECHANICAL GENERAL MAINTENANCE INSTRUCTIONS
WORK SAFETY
CLEANING INSTRUCTIONS
Oil Seals and Flexible Hoses.
INSPECTION INSTRUCTIONS
REPAIR INSTRUCTIONS
LUBRICATION INSTRUCTIONS
TAGGING INSTRUCTIONS
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS
Figure 1. Connector Inspection.
Figure 2. Splicing Wires.
Figure 3. Ring Terminal Repair.
Figure 4. Military Connector Repair.
Figure 5. Weatherproof Connector - Female.
Figure 6. Female Terminal.
Figure 8. Weatherproof Connector - Male.
Figure 10. Weatherproof Connector - Male.
MULTIMETER USAGE
RELAY INSPECTION AND TESTING
PREPARATION FOR TRANSPORT AND TOWING
PREPARATION FOR HIGHWAY AND RAIL TRANSPORT
Figure 1. Tiedown Locations.
PREPARATION FOR MARINE TRANSPORT
PREPARATION FOR AIR TRANSPORT
Figure 2. Floodlamp Wiring Harness and Connector.
Figure 3. Footlight Wiring Harness.
Figure 4. Quick Drop Valve Guard.
Figure 5. Lift Cylinder Hydraulic Hoses.
Figure 7. Lift Cylinder Caps.
Figure 8. Exhaust Pipe Plate.
ARCTIC KIT HEATER BATTERY BOX REMOVAL
Figure 10. Battery Cable Connections at Junction Block and Stud.
Figure 11. Arctic Kit Heater Battery Box Cover.
Figure 12. Arctic Kit Heater Battery Connections.
Figure 13. Arctic Kit Heater Battery Box.
Figure 14. Wiring Harness and Washer Hoses.
Figure 16. Messenger Assembly.
Figure 18. Cab Bolts at Door.
Figure 20. Instrument Panel.
Figure 22. Wiring Harness Connector and Angle Bracket.
Figure 23. Cab Lift Eyes.
RESTORING D7R DOZER AFTER TRANSPORT
Figure 24. Cab Lift Eyes.
Figure 25. Wiring Harness Connector and Angle Bracket.
Figure 27. Instrument Panel.
Figure 29. Cab Bolts at Door.
Figure 30. Rifle Rack.
Figure 32. Headrest Installation.
ARCTIC KIT HEATER BATTERY BOX INSTALLATION
Figure 34. Arctic Kit Heater Battery Box.
Figure 35. Arctic Kit Heater Battery Connections.
Figure 36. Battery Cable Connections at Junction Block and Stud.
Figure 37. Arctic Kit Heater Battery Box Cover.
Figure 38. Exhaust Pipe.
Figure 39. Exhaust Pipe Plate.
Figure 40. Lift Cylinder Caps.
Figure 41. Covers.
Figure 43. Quick Drop Valve Guard.
Figure 45. Floodlamp Wiring Harness Connector.
Figure 46. Axle Cap.
Figure 47. Thrust Washer.
Figure 48. Outer Axle Shaft.
Figure 50. Front Towing Eye.
TORQUE LIMITS
Figure 1. Extension Measurement.
Figure 4. Measuring a Bolt.
Table 1. Torque Limits - SAE Standard Fasteners.
Table 2. Torque Limits - Metric Fasteners.
Table 3. 37 Degree Flare Fitting.
Table 4. Straight Thread with O-ring.
Table 6. O-ring Face Seal End.
Table 8. Pipe Fitting.
SCHEMATICS INDEX
CHAPTER 5 SUPPORTING INFORMATION
REFERENCES
REFERENCES - Continued
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE FUNCTIONS
EXPLANATION OF COLUMNS IN THE MAC
EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTS
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 2. Tools and Test Equipment for the D7R Series II Dozer, Type I with Winch and ?D7R Series II Dozer, Type II with Ripper
Table 2. Tools and Test Equipment for the D7R Series II Dozer, Type I with Winch and ?D7R Series II Dozer, Type II with Ripper - Continued
Table 2. Tools and Test Equipment for the D7R Series II Dozer, Type I with Winch and ?D7R Series II Dozer, Type II with Ripper - Continued
Table 2. Tools and Test Equipment for the D7R Series II Dozer, Type I with Winch and ?D7R Series II Dozer, Type II with Ripper - Continued
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items for the D7R Series II Dozer, Type I with Winch and D7R Series II Dozer, Type II with Ripper
Table 1. Expendable and Durable Items for the D7R Series II Dozer, Type I with Winch and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Expendable and Durable Items for the D7R Series II Dozer, Type I with Winch and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Expendable and Durable Items for the D7R Series II Dozer, Type I with Winch and D7R Series II Dozer, Type II with Ripper - Continued
SPECIAL FABRICATED TOOLS
PILOT PRESSURE TEST HOSE AND GAUGE
Index
Index - Continued
Index - Continued
Index - Continued
FO-1. Map 1.
FO-2. Map 2.
FO-3. Map 3.
FO-4. Sheet 2.
FO-5. Sheet 3.
FO-6. Sheet 4.
FO-7. Sheet 5.
FO-8. Sheet 6.
FO-9. Sheet 7.
FO-10. Sheet 8.
FO-11. Sheet 9.
FO-12. Sheet 10.
FO-13. Sheet 11.
FO-14. Sheet 12.
FO-15. Sheet 13.
FO-16. Sheet 14.
FO-17. Sheet 15.
FO-18. Sheet 16.
FO-19. Sheet 17.
FO-20. Sheet 18.
FO-21. Sheet 19.
FO-22. Sheet 20.
FO-23. Sheet 21.
FO-24. Sheet 22.
FO-25. Sheet 23.
FO-26. Sheet 24.
FO-27. Sheet 25.
FO-28. Sheet 26.
FO-29. Sheet 27.
FO-30. Sheet 28.
FO-31. Sheet 29.
FO-32. Sheet 30.
FO-33. Sheet 31.
FO-34. Sheet 32.
Figure 1. Tube to Hose Connection.
Figure 2. Doors.
Figure 4. Tube Clamps.
Figure 5. Quick Drop Valve.
Figure 6. Front Hose Clamps.
Figure 7. Upper Rear Hose Clamps.
Figure 8. Lower Rear Hose Clamps.
Figure 9. Cab Interior.
Figure 10. Right Cover Plate.
Figure 11. Implement Valve.
Figure 12. Implement Valve.
Figure 13. Right Panel.
Figure 14. Cab Interior.
Figure 15. Lower Rear Hose Clamps.
Figure 16. Rear Hose Clamps.
Figure 17. Front Hose Clamps.
Figure 18. Quick Drop Valve.
Figure 19. Tube Clamps.
Figure 20. Hose Bracket.
Figure 22. Tube to Hose Connection.
TILT CYLINDER LINES REPLACEMENT
Figure 1. Doors.
Figure 3. Radiator Hose Clamp.
Figure 4. Hose Clamp.
Figure 5. Hose Clamp.
Figure 6. Hose Clamp.
Figure 7. Rear Hose Clamps.
Figure 8. Cab Interior.
Figure 9. Right Panel.
Figure 10. Control Valve.
Figure 11. Right Panel.
Figure 12. Cab Interior.
Figure 13. Rear Hose Clamps.
Figure 14. Hose Clamp.
Figure 15. Hose Clamp.
Figure 16. Hose Clamp.
Figure 17. Radiator Hose Clamp.
Figure 19. Doors.
BOTTOM GUARDS REPLACEMENT
FRONT BOTTOM GUARD REMOVAL
Figure 1. Front Bottom Guard.
Figure 2. Middle Bottom Guard Support.
Figure 3. Middle Bottom Guard.
Figure 4. Rear Bottom Guard.
Figure 5. Rear Bottom Guard.
Figure 6. Middle Bottom Guard Support.
Figure 7. Middle Bottom Guard.
Figure 8. Front Bottom Guard.
HOOD REPLACEMENT
Figure 2. Fresh Air Intake Cover.
Figure 4. Air Cleaner.
Figure 5. Pre-Cleaner Body Assembly.
Figure 7. Mount.
Figure 9. Slides.
Figure 10. Grommets.
Figure 11. Slides.
Figure 13. Mount.
Figure 14. Plates.
Figure 16. Air Cleaner.
Figure 18. Fresh Air Intake Cover.
Figure 19. Plate.
ENGINE ENCLOSURE LEFT DOOR SERVICE
Figure 1. Left Door Assembly.
Figure 2. Hinge Plate.
Figure 3. Striker Plate.
Figure 4. Latch Assembly.
Figure 5. Latch Pawl.
Figure 6. Door Rod.
Figure 7. Door Seals.
Figure 8. Door Rod.
Figure 10. Latch Assembly.
Figure 11. Striker Plate.
Figure 12. Hinge Plate.
Figure 13. Left Door Assembly.
ENGINE ENCLOSURE LEFT DOOR SERVICE - Continued
ENGINE ENCLOSURE LEFT DOOR GUARD SERVICE
Figure 2. Left Engine Guard.
Figure 3. Mounting Plate.
Figure 4. Plates.
Figure 5. Arctic Heater Port.
Figure 6. Plates.
Figure 8. Left Engine Guard.
Figure 9. Left Engine Plate.
ENGINE ENCLOSURE RIGHT DOOR SERVICE
Figure 1. Right Door Assembly.
Figure 2. Hinge Plate.
Figure 3. Striker Plate.
Figure 4. Latch Assembly.
Figure 5. Latch Pawl.
Figure 6. Door Rod.
Figure 7. Door Seals.
Figure 8. Door Rod.
Figure 10. Latch Assembly.
Figure 11. Striker Plate.
Figure 12. Hinge Plate.
Figure 13. Right Door Assembly.
ENGINE ENCLOSURE RIGHT DOOR SERVICE - Continued
ENGINE ENCLOSURE RIGHT DOOR GUARD SERVICE
Figure 2. Plates.
Figure 3. Right Engine Plate and Guard.
RADIATOR GUARD REPLACEMENT
Figure 1. Doors.
Figure 2. Cylinder Caps.
Figure 3. Cylinder Bracket.
Figure 4. Radiator Drain Hose and Fitting.
Figure 7. Harness.
Figure 9. Cover.
Figure 10. Bracket Links.
Figure 11. Pins.
Figure 12. Pins.
Figure 13. Bracket Links.
Figure 15. Lines.
Figure 17. Manifold.
Figure 19. Radiator Drain Hose and Fitting.
Figure 20. Cylinder Bracket.
Figure 21. Cylinder Caps.
Figure 22. Doors.
PLATFORM ENCLOSURE REPLACEMENT
Figure 1. Steering Control.
Figure 2. Engine Harness.
Figure 3. Heater Core Cover.
Figure 4. Heater and A/C Hoses.
Figure 5. A/C Hoses.
Figure 6. Light Harness.
Figure 7. Fuse Box Cables.
Figure 8. Fuse Box Connection.
Figure 9. Brake Solenoid Wiring.
Figure 10. Brake Solenoid.
Figure 11. Transmission Harness Connectors.
Figure 12. Chassis Harness Connectors.
Figure 13. Arctic Heater Harness Connectors.
Figure 14. Bracket Links.
Figure 15. Rear Cab Mount.
Figure 16. Front Cab Mounts.
Figure 17. Lower Mounts.
Figure 18. Bracket Links.
Figure 19. Lower Mounts.
Figure 20. Front Cab Mounts.
Figure 21. Rear Cab Mount.
Figure 23. Arctic Heater Harness Connectors.
Figure 24. Chassis Harness Connectors.
Figure 25. Transmission Harness Connectors.
Figure 26. Brake Solenoid.
Figure 27. Brake Solenoid Wiring.
Figure 28. Fuse Box Connection.
Figure 29. Fuse Box Cables.
Figure 30. Light Harness.
Figure 31. A/C Hoses.
Figure 32. Heater and A/C Hoses.
Figure 33. Heater Core Cover.
Figure 34. Engine Harness.
Figure 35. Steering Control.
PLATFORM ENCLOSURE REPLACEMENT - Continued
LEFT PLATFORM ACCESS PANELS
Figure 2. Lower Left Panel.
Figure 3. Upper Left Panel.
Figure 4. Upper Left Panel.
Figure 5. Cab Interior.
RIGHT PLATFORM ACCESS PANELS SERVICE
Figure 1. Cab Interior.
Figure 2. Right Armrest Bracket.
Figure 3. Lower Right Access Panel Removal.
Figure 4. Upper Right Access Panel.
Figure 5. Switch Pod.
Figure 6. Switch Pod Connectors.
Figure 7. Pod Harness.
Figure 8. Switch Panel Harness.
Figure 9. Switch Panel Harness.
Figure 10. Pod Harness.
Figure 11. Switch Pod Connectors.
Figure 13. Upper Right Access Panel.
Figure 14. Lower Right Access Panels Installation.
Figure 15. Right Armrest Bracket.
Figure 16. Cab Interior.
PLATFORM WIRING HARNESS REPLACEMENT
Figure 1. Right Rear Harness Routing.
Figure 2. Right Side Harness Routing.
Figure 3. Harness Connector, Plate, and Clip.
Figure 4. Right Front Harness Routing.
Figure 5. Platform Harness to Instrument Panel Harness Connector.
Figure 6. Platform Harness to Platform Floor.
Figure 8. Platform Rear Harness Connections.
Figure 9. Platform Rear Harness Connectors.
Figure 10. Platform Rear Harness Connector Plate.
Figure 12. Platform Rear Harness Routing.
Figure 13. Machine ECM Connector.
Figure 14. Harness Ground Cables.
Figure 15. Left Side Harness Routing.
Figure 16. Left Side Harness Routing.
Figure 17. Harness Ground Cables.
Figure 18. Machine ECM Connector.
Figure 21. Platform Rear Harness Connector Plate.
Figure 22. Platform Rear Harness Connectors.
Figure 23. Platform Rear Harness Connections.
Figure 24. Fuse Panel Access Door.
Figure 26. Platform Harness to Instrument Panel Harness Connector.
Figure 27. Right Front Harness Routing.
Figure 28. Harness Connector, Plate, and Clip.
Figure 29. Right Side Harness Routing.
Figure 30. Right Rear Harness Routing.
CYLINDER FLOOD LAMP AND BRACKET SERVICE
Figure 2. Bracket.
Figure 3. Guard.
Figure 4. Flood Lamp Removal.
Figure 5. Disconnecting Lamp Connectors.
Figure 6. Bulb Assembly Removal.
Figure 7. Connecting Lamp Connectors.
Figure 8. Flood Lamp Installation.
Figure 9. Guard.
Figure 10. Bracket.
Figure 11. Flood Lamp Assembly.
BANK GP - TEST 5 SERVICE WITH RIPPER EFFECTIVITY NOTICE (WITH RIPPER)
Figure 1. Top Hose.
Figure 2. Control Valve Hoses.
Figure 3. Hoses and Lines.
Figure 4. Control Lever Linkage.
Figure 5. Front Side Hose.
Figure 6. Control Valve Mounting.
Figure 7. Control Valve Assembly.
Figure 8. Control Valve Assembly.
Figure 9. Steering Control Valve Manifold.
Figure 10. Bulldozer Lift Control Valve Manifold.
Figure 11. Bulldozer Tilt Control Valve Manifold.
Figure 12. Ripper Tilt Control Valve Manifold.
Figure 13. Ripper Lift Control Valve Manifold.
CLEANING AND INSPECTION
Figure 15. Ripper Tilt Control Valve Manifold.
Figure 16. Bulldozer Tilt Control Valve Manifold.
Figure 17. Bulldozer Lift Control Valve Manifold.
Figure 18. Steering Control Valve Manifold.
Figure 19. Control Valve Assembly.
Figure 20. Control Valve Assembly.
Figure 21. Control Valve Mounting.
Figure 22. Front Side Hose.
Figure 23. Control Lever Linkage.
Figure 24. Hoses and Lines.
Figure 25. Control Valve Hoses.
Figure 26. Top Hose.
VALVE BANK GP - TEST 4 SERVICE WITH WINCH EFFECTIVITY NOTICE (WITH WINCH)
Figure 1. Hose Removal from Valve Bank.
Figure 2. Hose Connections at Front of Valve Bank.
Figure 4. Disconnecting Steering Control Link.
Figure 5. Valve Bank Mounting.
Figure 6. Hose Removal.
Figure 7. Valve Bank Mounting.
Figure 8. Valve Bank Cover Removal.
Figure 9. Cover O-ring Removal.
Figure 10. Winch Valve Removal.
Figure 11. O-ring Removal.
Figure 12. Bulldozer Tilt Control Valve Manifold.
Figure 13. Bulldozer Lift Control Valve Manifold.
Figure 14. Steering Control Valve Manifold.
CLEANING AND INSPECTION
Figure 16. O-ring Installation.
Figure 17. Steering Control Valve Installation.
Figure 19. Bulldozer Tilt Control Valve Manifold.
Figure 20. Winch Control Valve Manifold.
Figure 21. O-ring Installation.
Figure 22. Valve Bank Cover Installation.
Figure 23. Bracket Link.
Figure 24. Hose Installation.
Figure 25. Control Valve Mounting.
Figure 27. Hose Connections at Rear of Valve Bank.
Figure 29. Hose Installation.
RIPPER MANIFOLD REPLACEMENT
Figure 1. Ripper Manifold.
CLEANING AND INSPECTION
WINCH MANIFOLD REPLACEMENT
Figure 1. Winch Manifold Harness.
Figure 2. Winch Manifold Removal.
Figure 3. Winch Manifold.
Figure 4. Winch Manifold.
Figure 5. Winch Manifold Installation.
Figure 6. Winch Manifold Harness.
QUICK DROP VALVE SERVICE
Figure 1. Doors.
Figure 2. Valve Cover.
Figure 3. Upper Hoses.
Figure 4. Quick Drop Valve.
INSTALLATION
Figure 5. Upper Hoses.
Figure 7. Doors.
CONTROL MANIFOLD SERVICE
Figure 1. Electrical Connector.
Figure 2. Control Valve Line.
Figure 3. Control Valve Hoses.
Figure 4. Control Manifold Assembly Sampling Valve and Fitting.
Figure 5. Sampling Valve and Fittings Disassembly.
Figure 6. Control Manifold Assembly Diagnostic Port Fitting.
Figure 7. Diagnostic Port Fitting Disassembly.
Figure 8. Pressure Reducing Valve.
Figure 10. Control Manifold Assembly Elbow Fitting.
Figure 12. Control Manifold Assembly T Fitting.
Figure 13. Fitting Disassembly.
Figure 14. Rear Check Valve.
Figure 15. Accumulator.
Figure 17. Solenoid.
Figure 18. Coil.
Figure 19. Accumulator.
Figure 20. Rear Check Valve.
Figure 21. Fitting Assembly.
Figure 22. Control Manifold Assembly T Fitting.
Figure 23. Elbow Fitting Assembly.
Figure 25. Front Check Valve.
Figure 27. Diagnostic Port Fitting Disassembly.
Figure 28. Control Manifold Assembly Diagnostic Port Fitting.
Figure 29. Sampling Valve and Fittings Assembly.
Figure 30. Control Manifold Assembly Sampling Valve and Fitting.
Figure 31. Control Valve Hoses.
Figure 32. Control Valve Line.
Figure 33. Electrical Connector.
Figure 34. Test Equipment Installation.
Figure 35. Accumulator.
CONTROL MANIFOLD SERVICE - Continued
COUNTERBALANCE VALVE SERVICE
Figure 1. Counterbalance Valve.
Figure 2. Counterbalance Valve Mounting.
Figure 3. Counterbalance Valve Mounting.
Figure 4. Counterbalance Valve.
LOWERING EQUIPMENT WITH ENGINE STOPPED
Figure 2. Cover.
Figure 3. Valve Bank.
ACCESS COVER INSTALLATION
Figure 5. Fire Extinguisher and Bracket.
BLOWER FAN CASE REPLACEMENT
Figure 2. Temperature Switch Tube.
Figure 3. Temperature Switch.
Figure 4. Blower Motor.
Figure 5. Resistor Connection.
Figure 7. Blower Motor Cover.
Figure 8. Gasket.
Figure 9. Blower Motor Cover.
Figure 11. Resistor Connection.
Figure 12. Blower Motor.
Figure 13. Temperature Switch.
Figure 14. Temperature Switch Tube.
BLOWER FAN CASE REPLACEMENT - Continued
AIR CONDITIONER EVAPORATOR COIL REPLACEMENT
Figure 1. Cover.
Figure 2. Cab Filter.
Figure 4. Hose Assembly.
Figure 5. A/C Evaporator Inspection.
Figure 6. Temperature Switch Tube.
Figure 8. Cover.
HEATER COIL REPLACEMENT
Figure 2. Heater Hoses.
Figure 3. Heater Coil.
Figure 4. Heater Coil Inspection.
Figure 5. Heater Hoses.
Figure 6. Heater Hose Valves.
FRONT WIPER MOTOR, WIPER ARM AND WIPER BLADE REPLACEMENT
Figure 2. Wiper Motor Cover.
Figure 4. Spray Nozzle, Hose, and Wiper Arm.
Figure 5. Wiper Motor Assembly.
Figure 7. Wiper Motor Assembly.
Figure 8. Spray Nozzle, Hose, and Wiper Arm.
Figure 10. Wiper Motor Cover.
Figure 11. Cab Mirror.
REAR WIPER MOTOR, WIPER ARM, AND WIPER BLADE REPLACEMENT
Figure 2. Spray Nozzle, Hose, and Wiper Arm.
Figure 3. Wiper Motor Cover.
Figure 6. Bolt and Sleeve.
Figure 8. Connector.
Figure 9. Wiper Motor Cover.
Figure 10. Spray Nozzle, Hose, and Wiper Arm.
Figure 11. Wiper Blade.
WASHER BOTTLE REPLACEMENT
Figure 1. Washer Bottle.
CLEANING AND INSPECTION
ROPS REPLACEMENT
Figure 1. Connectors.
Figure 2. ROPS.
Figure 3. ROPS.
Figure 4. Connectors.
FRONT WASHER HOSE REPLACEMENT
Figure 2. Front Washer Hose.
Figure 3. Washer Electrical Harness and Hoses.
Figure 4. Hose and Harness Conduit.
Figure 6. Washer Electrical Harness and Hoses.
Figure 7. Front Washer Hose.
Figure 8. Front Wiper.
REAR WASHER HOSE REPLACEMENT
Figure 2. Rear Washer Hose.
Figure 3. Washer Electrical Harness and Hoses.
Figure 4. Hose and Harness Conduit.
Figure 5. Left Column Access Hole.
Figure 6. Hose and Harness Conduit.
Figure 7. Washer Electrical Harness and Hoses.
Figure 8. Rear Washer Hose.
Figure 9. Rear Wiper.
DOOR WASHER HOSES REPLACEMENT
Figure 1. Door.
Figure 2. Door Wiper.
Figure 3. Door Washer Hose.
Figure 4. Washer Electrical Harness and Hoses.
Figure 5. Hose and Harness Conduit.
Figure 6. Left Column Access Hole.
Figure 7. Left Column Access Hole.
Figure 8. Hose and Harness Conduit.
Figure 9. Washer Electrical Harness and Hoses.
Figure 10. Door Washer Hose.
Figure 11. Door Wiper.
Figure 12. Door.
HEADLINER AND INTERIOR TRIM PANELS REPLACEMENT
Figure 2. Front Wiper Motor Cover.
Figure 4. Wiper Motor Cover.
Figure 6. Rear Wiper Motor Connector.
Figure 7. Rear Headliner Connectors.
Figure 8. Headliner Harness.
Figure 10. Wiper Control Plate Assembly.
Figure 12. Cab Lamp Screws.
Figure 13. Right-hand Pillar Liner.
Figure 14. Left-hand Pillar Liner.
Figure 15. Right-hand Pillar Liner.
Figure 17. Cab Lamp Assembly.
Figure 19. Speaker.
Figure 20. Headliner Harness.
Figure 21. Rear Headliner Connectors.
Figure 22. Rear Wiper Motor Connector.
Figure 24. Wiper Motor Cover.
Figure 25. Headliner and Plate.
Figure 27. Rearview Mirror.
FRONT FLOOR PLATE REPLACEMENT
Figure 2. Front Floor Plates.
Figure 3. Floor Mat.
REAR FLOOR PLATE REPLACEMENT
Figure 2. Rear Floor Plate.
Figure 3. Rear Floor Plate.
HEADLINER HARNESS REPLACEMENT
Figure 1. Headliner Harness.
HEADLINER HARNESS REPLACEMENT - Continued
CAB OVERHEAD INTERIOR LAMP REPLACEMENT
Figure 2. Cab Lamp Screws.
Figure 4. Cab Lamp Assembly.
WIPER CONTROL PLATE AND SWITCHES REPLACEMENT
Figure 2. Wiper Control Wiring Harness.
Figure 3. Wiper Control Switches.
Figure 4. Wiper Control Wiring Harness.
Figure 5. Wiper Control Plate Assembly.
REARVIEW MIRROR REPLACEMENT
Figure 2. Rearview Mirror Mount.
Figure 3. Rearview Mirror.
MESSENGER REPLACEMENT
Figure 1. Messenger.
MESSENGER REPLACEMENT - Continued
STEERING, TRANSMISSION CONTROL AND PARKING BRAKE SWITCH REPLACEMENT
Figure 1. Steering Control Rod.
Figure 2. Steering Control Housing.
Figure 3. Control Console.
Figure 4. Shaft and Collar.
Figure 5. Main Control Housing.
Figure 7. Parking Brake Switch.
Figure 8. Parking Brake Switch Bracket.
Figure 10. Shafts.
Figure 11. Handle Assembly.
Figure 12. Backup Alarm Switch Connections.
Figure 13. Backup Alarm Switch.
Figure 15. Forward/Neutral/Reverse Sensor.
Figure 17. Handle Assembly.
Figure 19. Lock Assembly.
Figure 20. Lock Assembly.
Figure 21. Main Control Housing Bearing.
Figure 23. Detent Assembly.
Figure 26. Backup Alarm Switch.
Figure 27. Backup Alarm Switch Connections.
Figure 28. Handle Assembly.
Figure 29. Shafts.
Figure 31. Parking Brake Switch Bracket.
Figure 32. Parking Brake Switch.
Figure 34. Main Control Housing.
Figure 35. Shaft and Collar.
Figure 36. Control Console.
Figure 37. Steering Control Housing.
Figure 38. Steering Control Rod.
STEERING CONTROL ROD REPLACEMENT
Figure 2. Bracket. (Hydraulic lines removed for clarity).
Figure 3. Steering Control Rod Adjustment.
Figure 4. Bracket. (Hydraulic lines removed for clarity).
Figure 5. Steering Control Rod.
ACCUMULATOR REPLACEMENT
Figure 1. Accumulator.
INSTALLATION
RECEIVER DRYER REPLACEMENT
Figure 1. Receiver Dryer.
CLEANING AND INSPECTION
AIR CONDITIONING HIGH PRESSURE HOSES REPLACEMENT
Figure 1. Compressor Hose to Condenser.
Figure 2. Receiver Dryer Hose to Evaporator Coil.
Figure 3. Receiver Dryer Hose to Condenser Coil.
Figure 4. Receiver Dryer Hose to Condenser Coil.
Figure 5. Receiver Dryer Hose to Evaporator Coil.
Figure 6. Compressor Hose to Condenser.
AIR CONDITIONING LOW PRESSURE HOSES REPLACEMENT
Figure 1. Compressor Hose to Accumulator.
Figure 2. Accumulator Hose to Evaporator Coil.
Figure 3. Accumulator Hose Clip.
Figure 4. Evaporator Coil.
Figure 5. Evaporator Coil.
Figure 6. Accumulator Hose to Evaporator Coil.
Figure 7. Accumulator Hose Clip.
Figure 8. Compressor Hose to Accumulator.
HEATER LINES REPLACEMENT
Figure 1. Heater Hose Shutoff Valves.
Figure 2. Right Side Connections.
Figure 4. Rear Engine Connections.
Figure 5. Heater Coil and Water Valve.
Figure 6. Heater Coil and Water Valve.
Figure 7. Rear Engine Connections.
Figure 8. Transmission Cooler Strap.
Figure 10. Heater Hose Shutoff Valves.
HEATER LINES REPLACEMENT - Continued
WATER VALVE AND CABLE REPLACEMENT
Figure 2. Water Valve Cable Routing.
Figure 3. Water Valve.
Figure 4. Heater Control Knob.
Figure 5. Instrument Panel.
Figure 6. Cable.
Figure 7. Cable Routing.
Figure 9. Heater Control Knob.
Figure 10. Instrument Panel.
Figure 11. Water Valve.
Figure 12. Water Valve Cable Routing.
Figure 13. Water Valve Hoses.
CAB REPLACEMENT
Figure 1. Electrical Harness and Washer Hoses.
Figure 2. Messenger Assembly.
Figure 3. Rifle Rack.
Figure 4. Cab Bolts at Door.
Figure 5. Cab Bolts.
Figure 6. Instrument Panel.
Figure 7. Surround.
Figure 9. Cab.
Figure 10. Cab.
Figure 11. Cab.
Figure 12. Harness Connector and Angle Bracket.
Figure 14. Instrument Panel.
Figure 16. Cab Bolts at Door.
Figure 17. Rifle Rack.
Figure 18. Messenger Assembly.
Figure 19. Electrical Harness and Washer Hoses.
WINDOW REPLACEMENT
Figure 1. Front Window.
Figure 2. Rear Window.
Figure 3. Right Side Windows.
Figure 4. Left Side Windows.
Figure 5. Left Side Windows.
Figure 6. Right Side Windows.
Figure 7. Rear Window.
Figure 8. Front Window.
SEAT ASSEMBLY SERVICE
Figure 2. Seat.
Figure 3. Seat Belt Retractor.
Figure 5. Seat Back Cushion.
Figure 7. Seat Cushion.
Figure 9. Mark Latch and Gear.
Figure 11. Latch.
Figure 13. Seat Recliner Brackets.
Figure 14. Recliner Shaft.
Figure 15. Lumbar Support Adjustment Knob.
Figure 17. Seat Adjuster Release Lever.
Figure 19. Seat Back Bag.
Figure 20. Lumbar Support.
Figure 22. Seat Adjuster Springs.
Figure 24. Recliner Shaft.
Figure 25. Seat Recliner Brackets.
Figure 27. Latch.
Figure 29. Mark Latch and Gear.
Figure 32. Seat Cushion.
Figure 33. Seat Back Cushion.
Figure 35. Seat Belt Retractor.
Figure 36. Seat.
Figure 37. Headrest.
SEAT SUSPENSION REPLACEMENT
Figure 1. Seat Suspension Mounting.
Figure 2. Seat Suspension Mounting.
DOOR ASSEMBLY REPLACEMENT
Figure 2. Interior Door Handle.
Figure 4. Cap and Grip Handle.
Figure 6. Interior Cover.
Figure 7. Door Striker.
Figure 8. Hose and Electrical Connector.
Figure 9. Exterior Door Latch.
Figure 10. Door and Seal.
Figure 11. Window and Seal.
Figure 12. Retaining Pin.
Figure 14. Linkage Assembly.
Figure 15. Door Seals.
Figure 16. Linkage Assembly.
Figure 18. Retaining Pin.
Figure 19. Window and Seal.
Figure 20. Door and Seal.
Figure 21. Exterior Door Latch.
Figure 22. Hose and Electrical Connector.
Figure 23. Door Striker.
Figure 24. Interior Cover.
Figure 26. Cap and Grip Handle.
Figure 28. Interior Door Handle.
DOOR WIPER MOTOR, WIPER ARM AND WIPER BLADE REPLACEMENT
Figure 2. Spray Nozzle and Hose.
Figure 4. Wiper Arm Assembly.
Figure 5. Wiper Motor Assembly.
Figure 6. Spray Nozzle and Hoses.
Figure 8. Wiper Motor Assembly.
Figure 9. Spray Nozzle and Hoses.
Figure 10. Wiper Motor Assembly.
Figure 11. Wiper Arm Assembly.
Figure 13. Spray Nozzle and Hose.
Figure 14. Wiper Blade.
OUTSIDE CAB DOOR LATCH REPLACEMENT
Figure 2. Door Striker.
Figure 3. Latch Assembly.
Figure 5. Latch Assembly.
Figure 6. Latch Striker.
Figure 7. Door Latch Bracket.
CAB FLOOD LAMP AND BRACKET SERVICE
CAB FLOOD LAMP AND BRACKET SERVICE - Continued
Figure 1. Flood Lamp Assembly.
Figure 2. Flood Lamp.
Figure 3. Lamp Connectors.
Figure 4. Bulb Assembly.
Figure 5. Bulb Assembly.
Figure 6. Lamp Connectors.
Figure 7. Flood Lamp.
Figure 8. Flood Lamp Assembly.
CAB FLOOD LAMP AND BRACKET SERVICE - Continued
ENGINE FLOOD LAMP AND BRACKET SERVICE
Figure 2. Flood Lamp Assembly.
Figure 3. Flood Lamp and Adjusting Bracket.
Figure 4. Adjusting Bracket Assembly.
Figure 5. Flood Lamp Switch.
Figure 7. Mounting Bracket.
Figure 9. Flood Lamp Connections.
Figure 11. Bulb Assembly.
Figure 12. Flood Lamp Connections.
Figure 14. Mounting Bracket.
Figure 16. Flood Lamp Switch.
Figure 17. Adjusting Bracket Assembly.
Figure 18. Flood Lamp and Adjusting Bracket.
Figure 19. Flood Lamp Assembly.
ENGINE FLOOD LAMP AND BRACKET SERVICE - Continued
CAB WIRING HARNESS REPLACEMENT
Figure 1. Door.
Figure 2. Electrical Harness and Washer Hoses.
Figure 3. Instrument Panel.
Figure 4. Surround.
Figure 5. Instrument Panel Connector.
Figure 6. Front Wiper.
Figure 7. Washer Electrical Harness and Hoses.
Figure 8. Hose and Harness Conduit.
Figure 9. Left Column Access Hole.
Figure 11. Cab Wiring Harness.
Figure 12. Cab Wiring Harness.
Figure 13. Ground Connection.
Figure 15. Hose and Harness Conduit.
Figure 16. Washer Electrical Harness and Hoses.
Figure 17. Front Wiper.
Figure 18. Instrument Panel Connector.
Figure 19. Surround.
Figure 20. Instrument Panel.
Figure 21. Electrical Harness and Washer Hoses.
Figure 22. Door.
FIRE EXTINGUISHER AND BRACKET REPLACEMENT
Figure 2. Fire Extinguisher Brackets.
Figure 3. Fire Extinguisher.
PILOT VALVE SERVICE (WITH RIPPER)
Figure 2. Pilot Valve and Hand Control Assembly.
Figure 3. Knob, Base Plate and Fittings.
Figure 4. Knob, Base Plate and Fittings.
Figure 5. Pilot Valve and Hand Control Assembly.
PILOT VALVE SERVICE (WITH WINCH)
Figure 2. Winch Pilot Valve and Plate Assembly.
Figure 3. Hoses and Pilot Valve.
PILOT VALVE SERVICE (WITH WINCH) - Continued
GOVERNOR AND BRAKE PEDAL REPLACEMENT
Figure 2. Tiedown Strap.
Figure 3. Instrument Panel Electrical Connectors.
Figure 5. Electrical Connector.
Figure 6. Wiring Harnesses and Mounting.
Figure 7. Brake Pedal, Foot Pad, and Sensor.
Figure 8. Brake Pedal, Foot Pad, and Sensor.
Figure 10. Decelerator Pedal.
Figure 11. Decelerator Pedal.
Figure 13. Brake Pedal, Foot Pad, and Sensor.
Figure 15. Wiring Harnesses and Mounting.
Figure 16. Electrical Connector.
Figure 18. Dash Electrical Connectors.
Figure 20. Instrument Panel.
PILOT VALVE BULLDOZER SERVICE
Figure 1. Hoses and Pilot Valve.
Figure 2. Retainer Plate.
Figure 4. Handle.
Figure 5. Retainer Plate.
Figure 7. Boot.
Figure 8. Retainer Plate.
Figure 9. Handle.
Figure 10. Electrical Connector.
Figure 12. Retainer Plate.
INSTRUMENT PANEL HARNESS REPLACEMENT
Figure 1. Back of Instrument Panel.
Figure 2. Instrument Panel Lights.
Figure 3. Platform Harness to Instrument Panel Harness Connector.
Figure 4. Instrument Panel Main Harness Connector.
Figure 6. Instrument Panel Main Harness Connector.
Figure 7. Instrument Panel Main Harness Connector.
Figure 9. Instrument Panel Main Harness Connector.
Figure 11. Instrument Panel Lights.
Figure 12. Back of Instrument Panel.
AIR CONDITIONING PRESSURE SWITCH REPLACEMENT
Figure 1. Air Conditioning Pressure Switch.
AIR CONDITIONING PRESSURE SWITCH REPLACEMENT - Continued
INSTRUMENT PANEL SERVICE
Figure 1. Instrument Panel.
Figure 2. Back of Instrument Panel.
Figure 3. Heater Control Cable.
Figure 5. Support Cable and Gauge Lights.
Figure 6. Heater Control Knob.
Figure 7. Connector Clamps and Brackets.
Figure 8. Indicator Bulb.
Figure 9. Upper Half of Instrument Panel.
Figure 10. Lower Half of Instrument Panel.
Figure 12. Level and Bracket.
Figure 13. Level and Bracket.
Figure 14. Light Socket Base.
Figure 15. Lower Half of Instrument Panel.
Figure 16. Upper Half of Instrument Panel.
Figure 17. Indicator Bulb.
Figure 18. Connector Clamps and Brackets.
Figure 19. Heater Control Knob.
Figure 20. Support Cable and Gauge Lights.
Figure 21. Instrument Panel Lights.
Figure 23. Back of Instrument Panel.
Figure 24. Instrument Panel.
AIR CONDITIONING SYSTEM SERVICE
LEAK TEST
Figure 1. Recovery Hook-Up.
EVACUATION
Figure 2. Evacuation Hook-Up.
Figure 3. Low Pressure Gauge.
CHARGING
Figure 4. Charging Hook-Up.
YOKE REPLACEMENT
Figure 1. Cover.
Figure 2. Pin and Yoke.
Figure 4. Bearing and Bearing Angle.
Figure 5. Pin and Yoke.
Figure 6. Cover.
LIFT CYLINDER HOSES REPLACEMENT
Figure 1. Lower Hose Connection Cover.
Figure 2. Upper Hose Connection Cover.
Figure 3. Upper Hose Connection.
Figure 4. Lower Hose Connection.
Figure 5. Lower Hose Connection.
Figure 6. Upper Hose Connection.
Figure 7. Upper Hose Connection Cover.
LIFT CYLINDER HOSES REPLACEMENT - Continued
LIFT CYLINDER (BULLDOZER) REPLACEMENT
LIFT CYLINDER (BULLDOZER) REPLACEMENT - Continued
Figure 1. Upper Hose Connection Cover.
Figure 2. Upper Hose Connection.
Figure 3. Tube.
Figure 4. Rod.
Figure 5. Cylinder.
CLEANING AND INSPECTION
Figure 6. Cylinder.
Figure 8. Tube.
Figure 9. Upper Hose Connection.
Figure 10. Upper Hose Connection Cover.
TILT CYLINDER (BULLDOZER) REPLACEMENT
Figure 1. Covers.
Figure 2. Hoses.
Figure 3. Sling and Lifting Device.
Figure 5. Yoke.
Figure 6. Fitting.
Figure 7. Sling and Lifting Device.
Figure 9. Retainer and Pin.
Figure 10. Hoses.
Figure 11. Covers.
BLADE ASSEMBLY SERVICE
Figure 1. Hoses and Manifold.
Figure 2. Manifold Plugs.
Figure 3. Lift Cylinder Yoke.
Figure 4. Retaining Clamps.
Figure 5. Push Arm.
Figure 6. Push Arm Yoke.
Figure 7. Support Stabilizer Bar.
Figure 8. Blade Support.
BLADE ASSEMBLY SERVICE - Continued
Figure 9. Left Stabilizer Bar.
Figure 10. Pin and Lock.
Figure 11. Knuckle.
Figure 12. Stabilizer Bar Yoke on Blade.
Figure 13. Stabilizer Bar Yoke on Blade.
Figure 14. Knuckle.
Figure 15. Pin and Lock.
Figure 16. Left Stabilizer Bar.
Figure 17. Blade Support.
Figure 18. Push Arm Yoke.
Figure 20. Retaining Clamps.
Figure 21. Lift Cylinder Yoke.
Figure 22. Support Stabilizer Bar.
Figure 23. Manifold Plugs.
Figure 24. Hoses and Manifold.
BLADE CUTTING EDGE REPLACEMENT
Figure 1. Blade Assembly.
Figure 2. Blade Cutting Edges.
Figure 3. Blade Cutting Edge Inspection.
Figure 4. Blade Cutting Edges.
Figure 5. Blade Assembly.
Figure 6. Cutting Edge Rotation.
BLADE TILT ADJUSTMENT
BLADE TILT ADJUSTMENT
Figure 1. Tilt Cylinder and Pin.
BLADE PITCH ADJUSTMENT
Figure 1. Left Hand Stabilizer Bar and Pin.
BLADE PITCH ADJUSTMENT
WINCH ASSEMBLY SERVICE
WINCH ASSEMBLY SERVICE - Continued
Figure 1. Winch Cover Removal.
Figure 2. Winch Hoses.
Figure 3. Bracket.
Figure 4. Lifting Device Attached to Winch.
Figure 5. Winch.
Figure 6. Winch Adapter.
Figure 7. Winch Adapter Removal.
Figure 8. Installing Winch on Machine.
Figure 9. Winch Bolt.
Figure 11. Winch Hoses.
Figure 12. Winch Cover.
WINCH HOSES REPLACEMENT
WINCH HOSES REPLACEMENT - Continued
Figure 1. Winch Cover Removal.
Figure 2. Hose Connections at Manifold.
Figure 3. Retainer Clip Removal.
Figure 5. Hose Retainer Clip Removal.
Figure 7. Pump Hose and Retainer.
Figure 8. Pump Hose and Retainer Clips.
Figure 9. Hose Connections at Valve Bank.
Figure 11. Hose Retainer Clip Installation.
Figure 13. Hose Connections at Manifold.
Figure 14. Winch Cover Installation.
WINCH HOSES REPLACEMENT - Continued
WINCH OIL SERVICE
Figure 1. Winch Plug Locations.
WINCH OIL SERVICE - Continued
WINCH CABLE REPLACEMENT
Figure 1. Winch Cable.
Figure 2. Removing Cable from Drum.
Figure 3. Installing Cable on Winch Drum.
CYLINDER HOSE REPLACEMENT
CYLINDER HOSE REPLACEMENT - Continued
Figure 1. Ripper Cylinder Hose.
Figure 2. Ripper Cylinder Hose.
CYLINDER HOSE REPLACEMENT - Continued
CYLINDER, RIPPER LIFT SERVICE
CYLINDER, RIPPER LIFT SERVICE - Continued
Figure 1. Ripper Lift Cylinder.
Figure 3. Ripper Lift Cylinder Rod End.
Figure 5. Ripper Lift Cylinder.
Figure 6. Ripper Lift Cylinder Head End.
Figure 8. Ripper Lift Cylinder.
CYLINDER, RIPPER TILT SERVICE
Figure 1. Ripper Tilt Cylinder Hose Assemblies.
Figure 2. Ripper Tilt Cylinder Support.
Figure 3. Ripper Tilt Cylinder Head End.
Figure 5. Ripper Tilt Cylinder Support.
Figure 6. Ripper Tilt Cylinder Rod End.
Figure 8. Ripper Tilt Cylinder Assemblies.
RIPPER FRAME ASSEMBLY SERVICE
Figure 1. Ripper Frame Support.
Figure 2. Ripper Frame.
Figure 3. Tiedown Plate.
Figure 4. Tiedown Plate.
Figure 5. Ripper Frame Support.
Figure 6. Ripper Frame.
RIPPER TOOTH REPLACEMENT
Figure 1. Ripper Tooth.
RIPPER TOOTH REPLACEMENT - Continued
RIPPER SHANK REPLACEMENT
Figure 1. Shank.
CLEANING AND INSPECTION
RIPPER CARRIAGE REPLACEMENT
Figure 1. Ripper Carriage.
Figure 3. Ripper Tilt Cylinder.
RIPPER CARRIAGE REPLACEMENT - Continued
Figure 4. Ripper Carriage.
RIPPER CARRIAGE REPLACEMENT - Continued
Figure 5. Ripper Carriage.
Figure 6. Ripper Tilt Cylinder.
Figure 7. Ripper Tilt Cylinder Rod End.
Figure 8. Ripper Carriage.
ARCTIC KIT TROUBLESHOOTING INTRODUCTION
ARCTIC KIT TROUBLESHOOTING SYMPTOM INDEX
ARCTIC KIT HEATER FUEL FLOW TEST
PREPARE FOR TEST
Figure 1. Measuring Fuel Flow.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer.
Figure 2. Intake and Exhaust Tubes.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
Table 1. Arctic Kit Troubleshooting Procedures for the D7R Dozer - Continued.
ARCTIC KIT BATTERY CABLES AND JUNCTION BLOCK POWER CABLE REPLACEMENT
ARCTIC KIT BATTERY CABLES REMOVAL
Figure 2. Crossover Cable.
Figure 3. Cable Clamps.
Figure 4. Positive and Negative Arctic Kit Battery Cables.
Figure 5. Positive Battery Cables at Terminal.
Figure 6. Negative Battery Cables at Disconnect Switch.
Figure 7. Negative Battery Cable and Grommets.
Figure 8. Arctic Kit Positive Battery Cable at Terminal.
Figure 9. Arctic Kit Positive Battery Cables at Junction Block.
Figure 10. Arctic Kit Positive Battery Cables at Junction Block.
Figure 11. Arctic Kit Positive Battery Cable at Terminal.
Figure 12. Negative Battery Cable and Grommets.
Figure 13. Negative Battery Cables at Disconnect Switch.
Figure 14. Positive Battery Cables at Terminal.
Figure 15. Positive and Negative Arctic Kit Battery Cables.
Figure 16. Cable Clamps.
Figure 17. Crossover Cable.
Figure 18. Arctic Kit Battery Box Cover.
ARCTIC KIT BATTERIES REPLACEMENT
Figure 1. Arctic Kit Battery Box Cover.
Figure 2. Crossover Cable.
Figure 3. Cable Clamps.
Figure 4. Positive and Negative Arctic Kit Battery Cables.
Figure 5. Arctic Kit Batteries.
INSTALLATION
Figure 6. Positive and Negative Arctic Kit Battery Cables.
Figure 7. Cable Clamps.
Figure 8. Crossover Cable.
Figure 9. Arctic Kit Battery Box Cover.
ARCTIC KIT BATTERY BOX REPLACEMENT
Figure 2. Arctic Kit Battery Box.
Figure 4. Mounting Plates.
Figure 7. Mounting Plates.
Figure 9. Arctic Kit Battery Box.
Figure 10. Battery Box Latch.
ARCTIC KIT HEATER SWITCH AND HEATER HARNESS SWITCH REPLACEMENT
Figure 2. Switch Pod.
Figure 4. Arctic Kit Heater Switch Harness.
Figure 6. Engine Compartment Arctic Kit Heater Harness.
Figure 7. Platform Arctic Kit Heater Harness.
Figure 8. Platform Arctic Kit Heater Harness.
Figure 9. Engine Compartment Arctic Kit Heater Harness.
Figure 10. Engine Compartment Arctic Kit Heater Harness at Heater.
Figure 12. Arctic Kit Heater Switch.
Figure 14. Upper Right Access Panel.
ARCTIC KIT HEATER AND BRACKET REPLACEMENT
Figure 2. Arctic Kit Heater.
Figure 3. Arctic Bracket from Below.
Figure 5. Coolant Pump.
Figure 6. Fuel Metering Pump.
Figure 7. Fuel Metering Pump.
Figure 8. Coolant Pump.
Figure 9. Arctic Bracket.
Figure 11. Arctic Kit Heater.
Figure 12. Arctic Kit Heater Fuel Shutoff.
ARCTIC KIT HEATER HOSES AND FITTINGS REPLACEMENT
Figure 1. Arctic Kit Heater Lower Coolant Hose.
Figure 2. Hose.
Figure 3. Arctic Kit Heater Upper Coolant Hose.
Figure 4. Arctic Kit Heater Upper Coolant Routing.
Figure 5. Arctic Kit Heater Upper Coolant Fitting.
Figure 6. Arctic Kit Heater Upper Coolant Routing.
Figure 8. Hose.
Figure 9. Arctic Kit Heater Lower Coolant Hose.
ARCTIC KIT FUEL METERING PUMP, HOSE, AND FITTING REPLACEMENT
REMOVAL
Figure 1. Arctic Kit Heater Fuel Shutoff Valve.
Figure 2. Arctic Kit Heater Fuel Shutoff Valve.
Figure 3. Arctic Kit Heater Fuel Metering Pump.
Figure 4. Arctic Kit Heater Fuel Hose.
Figure 5. Arctic Kit Heater Fuel Hose.
Figure 6. Arctic Kit Heater Fuel Metering Pump.
Figure 7. Arctic Kit Heater Fuel Shutoff Valve.
Figure 8. Arctic Kit Heater Fuel Shutoff Valve.
ARCTIC KIT FUEL METERING PUMP, HOSE, AND FITTING REPLACEMENT - Continued
USING JACK STANDS TO SUPPORT MACHINE
Figure 1. Rear Support.
Figure 2. Front Support.
Figure 3. Rear Support.
Figure 4. Front Support.
MECHANICAL GENERAL MAINTENANCE INSTRUCTIONS
WORK SAFETY
CLEANING INSTRUCTIONS
Oil Seals and Flexible Hoses.
INSPECTION INSTRUCTIONS
REPAIR INSTRUCTIONS
LUBRICATION INSTRUCTIONS
TAGGING INSTRUCTIONS
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS
Figure 1. Connector Inspection.
Figure 2. Splicing Wires.
Figure 3. Ring Terminal Repair.
Figure 4. Military Connector Repair.
Figure 5. Weatherproof Connector - Female.
Figure 6. Female Terminal.
Figure 8. Weatherproof Connector - Male.
Figure 10. Weatherproof Connector - Male.
MULTIMETER USAGE
RELAY INSPECTION AND TESTING
PREPARATION FOR TRANSPORT AND TOWING
PREPARATION FOR HIGHWAY AND RAIL TRANSPORT
Figure 1. Tiedown Locations.
PREPARATION FOR MARINE TRANSPORT
PREPARATION FOR AIR TRANSPORT
Figure 2. Floodlamp Wiring Harness and Connector.
Figure 3. Footlight Wiring Harness.
Figure 4. Quick Drop Valve Guard.
Figure 5. Lift Cylinder Hydraulic Hoses.
Figure 7. Lift Cylinder Caps.
Figure 8. Exhaust Pipe Plate.
ARCTIC KIT HEATER BATTERY BOX REMOVAL
Figure 10. Battery Cable Connections at Junction Block and Stud.
Figure 11. Arctic Kit Heater Battery Box Cover.
Figure 12. Arctic Kit Heater Battery Connections.
Figure 13. Arctic Kit Heater Battery Box.
Figure 14. Wiring Harness and Washer Hoses.
Figure 16. Messenger Assembly.
Figure 18. Cab Bolts at Door.
Figure 20. Instrument Panel.
Figure 22. Wiring Harness Connector and Angle Bracket.
Figure 23. Cab Lift Eyes.
RESTORING D7R DOZER AFTER TRANSPORT
Figure 24. Cab Lift Eyes.
Figure 25. Wiring Harness Connector and Angle Bracket.
Figure 27. Instrument Panel.
Figure 29. Cab Bolts at Door.
Figure 30. Rifle Rack.
Figure 32. Headrest Installation.
ARCTIC KIT HEATER BATTERY BOX INSTALLATION
Figure 34. Arctic Kit Heater Battery Box.
Figure 35. Arctic Kit Heater Battery Connections.
Figure 36. Battery Cable Connections at Junction Block and Stud.
Figure 37. Arctic Kit Heater Battery Box Cover.
Figure 38. Exhaust Pipe.
Figure 39. Exhaust Pipe Plate.
Figure 40. Lift Cylinder Caps.
Figure 41. Covers.
Figure 43. Quick Drop Valve Guard.
Figure 45. Floodlamp Wiring Harness Connector.
Figure 46. Axle Cap.
Figure 47. Thrust Washer.
Figure 48. Outer Axle Shaft.
Figure 50. Front Towing Eye.
TORQUE LIMITS
Figure 1. Extension Measurement.
Figure 4. Measuring a Bolt.
Table 1. Torque Limits - SAE Standard Fasteners.
Table 2. Torque Limits - Metric Fasteners.
Table 3. 37 Degree Flare Fitting.
Table 4. Straight Thread with O-ring.
Table 6. O-ring Face Seal End.
Table 8. Pipe Fitting.
SCHEMATICS INDEX
CHAPTER 5 SUPPORTING INFORMATION
REFERENCES
REFERENCES - Continued
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE FUNCTIONS
EXPLANATION OF COLUMNS IN THE MAC
EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTS
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Maintenance Allocation Chart (MAC) for D7R Series II Dozer, Type I with Winch ?and D7R Series II Dozer, Type II with Ripper - Continued
Table 2. Tools and Test Equipment for the D7R Series II Dozer, Type I with Winch and ?D7R Series II Dozer, Type II with Ripper
Table 2. Tools and Test Equipment for the D7R Series II Dozer, Type I with Winch and ?D7R Series II Dozer, Type II with Ripper - Continued
Table 2. Tools and Test Equipment for the D7R Series II Dozer, Type I with Winch and ?D7R Series II Dozer, Type II with Ripper - Continued
Table 2. Tools and Test Equipment for the D7R Series II Dozer, Type I with Winch and ?D7R Series II Dozer, Type II with Ripper - Continued
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items for the D7R Series II Dozer, Type I with Winch and D7R Series II Dozer, Type II with Ripper
Table 1. Expendable and Durable Items for the D7R Series II Dozer, Type I with Winch and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Expendable and Durable Items for the D7R Series II Dozer, Type I with Winch and D7R Series II Dozer, Type II with Ripper - Continued
Table 1. Expendable and Durable Items for the D7R Series II Dozer, Type I with Winch and D7R Series II Dozer, Type II with Ripper - Continued
SPECIAL FABRICATED TOOLS
PILOT PRESSURE TEST HOSE AND GAUGE
Index
Index - Continued
Index - Continued
Index - Continued
FO-1. Map 1.
FO-2. Map 2.
FO-3. Map 3.
FO-4. Sheet 2.
FO-5. Sheet 3.
FO-6. Sheet 4.
FO-7. Sheet 5.
FO-8. Sheet 6.
FO-9. Sheet 7.
FO-10. Sheet 8.
FO-11. Sheet 9.
FO-12. Sheet 10.
FO-13. Sheet 11.
FO-14. Sheet 12.
FO-15. Sheet 13.
FO-16. Sheet 14.
FO-17. Sheet 15.
FO-18. Sheet 16.
FO-19. Sheet 17.
FO-20. Sheet 18.
FO-21. Sheet 19.
FO-22. Sheet 20.
FO-23. Sheet 21.
FO-24. Sheet 22.
FO-25. Sheet 23.
FO-26. Sheet 24.
FO-27. Sheet 25.
FO-28. Sheet 26.
FO-29. Sheet 27.
FO-30. Sheet 28.
FO-31. Sheet 29.
FO-32. Sheet 30.
FO-33. Sheet 31.
FO-34. Sheet 32.
