16
TM 5-2410-240-23-3
FIELD MAINTENANCE
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ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS
0
283
Electrical Connectors and Wiring Inspection, Wiring Harness Open Circuit Test, Wiring Harness Short
Circuit Test, Splicing Wires, Heat-Shrinkable Tubing (Electrical Insulating Sleeving), Ring Terminal
Repair, Military Connector Repair, Weatherproof Connector Repair, Electrical Ground Points, Multimeter
Usage, Relay Inspection and Testing, Circuit Breaker Inspection and Testing
INITIAL SETUP
Tools and Special Tools
Materials/Parts Continued
0
0
Tool Kit, General Mechanic's
Cloth, abrasive (WP 0290, Item 7)
0
(WP 0289, Item 51)
Detergent, general purpose, liquid
0
Tool Set, SATS, Base
(WP 0290, Item 8)
0
(WP 0289, Item 53)
Insulating sleeving, electrical
0
Adapter, Communication
(WP 0290, Item 11)
0
(WP 0289, Item 3)
Solder, tin alloy (WP 0290, Item 29)
0
0
Brush, Wire, Scratch (S0148)
Tag, marker (WP 0290, Item 30)
0
(WP 0289, Item 53)
Tiedown strap (WP 0290, Item 31)
0
0
Soldering Gun (S0696)
References
(WP 0289, Item 53)
0
0
Terminal Crimp Tool
0
(WP 0289, Item 66)
0
Equipment Conditions
0
Test Set, Electronic (MSD)
Battery switch in OFF position (TM 5-2410-
(WP 0289, Item 45)
0
240-10)
0
Materials/Parts
0
Brush, scrub (WP 0290, Item 3)
0
ELECTRICAL CONNECTORS AND WIRING INSPECTION
000283
Electrical Connector Inspect
000283
The following background information is related to this procedure:
1. Many operational procedures and diagnostic code procedures in this troubleshooting guide will instruct you to
check a specific electrical connector.
2. Intermittent electrical problems are often caused by poor connections. Always check for an active diagnostic
code before breaking any connections. Also, always check for an active diagnostic code after connector is
reconnected in order to verify that problem disappears.
3. Simply disconnecting connectors and then reconnecting connectors can temporarily solve a problem at times.
If this occurs, likely causes are loose terminals, bent terminals, improperly crimped terminals, corrosion, or
improper harness routing.
4. Original source of problem must then be identified in order to ensure that problem does not recur.
5. Procedure to inspect connectors and wiring harnesses for damage, abrasion, moisture, corrosion, and
incorrect attachment can be found in this work package.
6. Perform each of the tests and inspections to identify suspected circuit, harness, and connection.
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