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CYLINDER HOSE REPLACEMENT
Figure 1. Ripper Cylinder Hose.

Field Maintenance Manual 3 D7R Dozer Type I With Winch and Type II With Ripper
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TM 5-2410-241-23-3
0276
REMOVAL
000276
WARN I N G
DO NOT disconnect or remove any hydraulic system hoses, tubes, or fittings unless
engine is shut down and hydraulic system pressure has been relieved. Tighten all
connections before applying pressure. Escaping hydraulic fluid under pressure can
penetrate skin.
At operating temperature, hydraulic oil is hot. Allow hydraulic oil to cool before removing
any hydraulic fitting.
Wear protective eye covering and gloves.
Failure to follow these warnings may result in injury or death to personnel.
C AU T I O N
Cap all hydraulic hose and tube ends along with component connections during removal
to protect against contamination. Failure to follow this caution may cause damage to
equipment.
N OT E
Hydraulic hoses and fittings are all removed in generally the same manner. This procedure
covers removal of one hydraulic hose and fitting from the machine.
Tag all hoses and fittings to aid installation.
Use a container to catch any fluid that maydrain from hoses or system. Dispose of fluid
IAW local policy and ordinances. Ensure all spills are cleaned up.
Note routing of hoses to aid installation.
Remove additional components as required.
1. If required, remove two clamps (Figure 1, Item 3) and sleeve (Figure 1, Item 2) from hose (Figure 1, Item 1).
2. Remove four bolts (Figure 1, Item 4), washers (Figure 1, Item 5), guard, if installed (Figure 1, Item 6), and two
flanges (Figure 1, Item 7) from hose (Figure 1, Item 1).
3. Remove four bolts (Figure 1, Item 8), washers (Figure 1, Item 9), and two flanges (Figure 1, Item 10), and hose
(Figure 1, Item 1) from machine.
4. Remove and discard two O-rings (Figure 1, Item 11) from hose (Figure 1, Item 1).
0276-2


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