18
TM 5-2410-240-23-2
FIELD MAINTENANCE
-
CYLINDER HEAD REPLACEMENT
0103
Removal, Cleaning and Inspection, Installation
INITIAL SETUP
Equipment Conditions
Tools and Special Tools
0
0
Tool Kit, General Mechanic's
Machine parked (TM 5-2410-240-10)
0
(WP 0289, Item 51)
Right engine access panel removed
0
Gloves, Rubber (S0208) (WP 0289, Item 53)
(WP 0182)
0
0
Goggles (S0209) (WP 0289, Item 53)
Left engine access panel removed (WP 0184)
0
0
Torque Angle Gauge (WP 0289, Item 80)
Hood removed (WP 0186)
0
0
Wrench, Torque, Click, Ratcheting, 1/2" Drive,
Air cleaner assembly removed (WP 0105)
0
250 lb-ft (WP 0289, Item 57)
Coolant drained (WP 0043)
0
0
Wrench, Torque, Click, Ratcheting, 3/8" Drive,
Fuel prime pump and base removed
75 lb-ft (WP 0289, Item 59)
0
0
Secondary fuel filter base removed (WP 0064)
Materials/Parts
0
0
Exhaust manifold removed (WP 0081)
0
Oil, lubricating OEA, arctic
Fuel rail removed (WP 0062)
(WP 0290, Item 13)
0
0
Inlet manifold removed (WP 0088)
Oil, lubricating OE/HDO-30
0
Engine ECM and bracket removed (WP 0049)
(WP 0290, Item 15)
0
0
All fuel injectors removed (WP 0078)
Oil, lubricating OE/HDO 15W/40
0
Valve cover and base removed (WP 0104)
(WP 0290, Item 17)
0
0
O-ring assembly compound
Muffler and bracket removed (WP 0045)
0
(WP 0290, Item 19)
Water temperature regulator removed
0
0
Rag, wiping (WP 0290, Item 21)
0
0
Tag, marker (WP 0290, Item 30)
Air intake temperature sensor removed
0
0
Tiedown strap (WP 0290, Item 31)
0
0
Dowel pin (2)
Air pressure sensor removed (WP 0055)
0
0
Gasket
Coolant temperature sensor (WP 0056)
0
0
O-ring (2)
Upper exhaust hose removed (WP 0041)
0
0
Personnel Required
Drawings Required
0
0
Two
TM 5-2410-240-24P, Figure 26, 41
0
0
References
Estimated Time to Complete
0
0
WP 0017
3.0 Hr
0
0
WP 0282
0
0103-1