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Figure 4. Pivot Shaft Lubrication Tank.
Figure 1. Battery Box.

Field Maintenance Manual D7R Dozer Type I With Winch and Type II With Ripper
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TM 5-2410-241-23-2
0159
FIELD MAINTENANCE
-
BATTERY POWER CABLE REPLACEMENT
0
159
Battery Positive to Junction Block Removal, Junction Block to Fuse Panel Power Cable Removal,
Cleaning and Inspection, Junction Block to Fuse Panel Power Cable Installation,
Battery Positive to Junction Block Installation
INITIAL SETUP
References
Tools and Special Tools
0
0
Tool Kit, General Mechanic's
WP 0155
0
(WP 0302, Item 65)
WP 0295
0
0
Gloves, Rubber (S0208)
Equipment Condition
(WP 0302, Item 68)
0
0
Machine parked (TM 5-2410-241-10)
Goggles (S0209)
0
Front floor plates removed (WP 0230)
(WP 0302, Item 68)
0
0
Materials/Parts
Drawing Required
0
0
Rag, Wiping (WP 0303, Item 24)
TM 5-2410-241-24P, Figure 96
0
0
Tag, Marker (WP 0303, Item 34)
0
Estimated Time to Complete
0
Locknut (2)
2.5 Hr
0
0
BATTERY POSITIVE TO JUNCTION BLOCK REMOVAL
000159
WARN I N G
To avoid injury, eye protection and acid-resistant gloves must be worn when working
around batteries. DO NOT smoke, use open flame, make sparks, or create other ignition
sources around batteries. If a battery is giving off gases, it can explode and cause injury to
personnel. Remove all jewelry such as rings, ID tags, watches, and bracelets. If jewelry or
a tool contacts a battery terminal, a direct short will result in instant heating or electric
shock, damage to equipment, and injury to personnel.
Sulfuric acid contained in batteries can cause serious burns. If battery corrosion or
electrolyte makes contact with skin, eyes, or clothing, take immediate action to stop the
corrosive burning effects. Failure to follow these procedures may result in death or injury
to personnel.
EYES. Flush with cold water for no less than 15 minutes and seek medical
attention immediately.
SKIN. Flush with large amounts of cold water until all acid is removed. Seek
medical attention as required.
INTERNAL. If corrosion or electrolyte is ingested, drink large amounts of water or
milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Seek medical
attention immediately.
CLOTHING/EQUIPMENT. Wash area with large amounts of cold water.
Neutralize acid with baking soda or household ammonia.
0159-1


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