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Table 2. Powertrain and Chassis Troubleshooting with Codes - Continued.
Table 2. Powertrain and Chassis Troubleshooting with Codes - Continued.

Field Maintenance Manual 1 D6K Dozer Type I With Winch and Type II With Ripper
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TM 5-2410-240-23-1
0020
Table 2. Powertrain and Chassis Troubleshooting with Codes - Continued.
CID FMI CODE
Test or Inspection
Corrective Action
0096-03 Fuel Level Sensor
3. Disconnect fuel tank harness fuel
Voltage Above Normal -
level sensor connector FL-C3
Continued
(WP 0018, Figure 154) from fuel
level sender (WP 0176).
4. Install a jumper wire between pins
1 and 2 on fuel tank harness fuel
level sensor connector FL-C3
(WP 0018, Figure 154).
5. Check for diagnostic codes (WP
0096-03 Code Active - Proceed to
0013).
step 6.
0096-04 Code Active - Replace fuel
level sender (WP 0176). Ensure all
harness connectors are reconnected.
Verify proper operation of machine
(TM 5-2410-240-10).
6. Disconnect fuel tank harness to
platform harness connector
FL-C1 (WP 0018, Figure 152)
from platform harness to fuel tank
harness connector PL-C11 (WP
0018, Figure 221).
7. Using digital multimeter (WP
Continuity - Proceed to step 8.
0283), test for continuity between
No Continuity - Replace fuel chassis
pin 4 on fuel tank harness to
wiring harness (WP 0153, WP 0154).
platform harness connector
Ensure all harness connectors are
FL-C1 (WP 0018, Figure 152) and
reconnected. Verify proper operation
pin 1 on fuel tank harness fuel
of machine (TM 5-2410-240-10).
level sensor connector FL-C3
(WP 0018, Figure 154).
8. Using digital multimeter (WP
Continuity - Proceed to step 9.
0283), test for continuity between
No Continuity - Replace fuel chassis
pin 5 on fuel tank harness to
wiring harness (WP 0153, WP 0154).
platform harness connector
Ensure all harness connectors are
FL-C1 (WP 0018, Figure 152) and
reconnected. Verify proper operation
pin 2 on fuel tank harness fuel
of machine (TM 5-2410-240-10).
level sensor connector FL-C3
(WP 0018, Figure 154).
9. Disconnect platform harness
ECM J1 connector PL-C4 (WP
0018, Figure 217) from machine
ECM (WP 0147, WP 0149).
0020-14


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