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Table 2. Powertrain and Chassis Troubleshooting with Codes - Continued.
Table 2. Powertrain and Chassis Troubleshooting with Codes - Continued.

Field Maintenance Manual 1 D6K Dozer Type I With Winch and Type II With Ripper
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TM 5-2410-240-23-1
0020
Table 2. Powertrain and Chassis Troubleshooting with Codes - Continued.
CID FMI CODE
Test or Inspection
Corrective Action
0096-03 Fuel Level Sensor
10. Using digital multimeter (WP
Continuity - Proceed to step 11.
Voltage Above Normal -
0283), test for continuity between
No Continuity - Replace platform
Continued
pin 30 on platform harness ECM
wiring harness (WP 0150, WP 0155).
J1 connector PL-C4 (WP 0018,
Ensure all harness connectors are
Figure 217) and pin 4 on platform
reconnected. Verify proper operation
harness to fuel tank harness
of machine (TM 5-2410-240-10).
connector PL-C11 (WP 0018,
Figure 221).
11. Using digital multimeter (WP
Continuity - Replace machine ECM
0283), test for continuity between
(WP 0147, WP 0149). Ensure all
pin 21 on platform harness ECM
harness connectors are reconnected.
J1 connector PL-C4 (WP 0018,
Verify proper operation of machine
Figure 217) and pin 5 on platform
(TM 5-2410-240-10).
harness to fuel tank harness
No Continuity - Replace platform
connector PL-C11 (WP 0018,
wiring harness (WP 0150, WP 0155).
Figure 221).
Ensure all harness connectors are
reconnected. Verify proper operation
of machine (TM 5-2410-240-10).
N OT E
0096-04 Fuel Level Sensor
Voltage Below Normal
Always inspect harness connectors that are involved in circuit. Poor
connections can often be the cause of an electrical circuit problem.
Verify that all connections in circuit are clean, secure, and connections
are in good condition. If a problem with connection is found, correct
problem and verify diagnostic code is active before performing this
procedure.
Tag wiring harnesses to aid installation.
1. Connect MSD (WP 0016). Select
0096-04 Code Active - Proceed to
machine control ECM and check
step 2.
for diagnostic codes (WP 0013).
No Codes Active - The problem does
not exist at this time. Resume normal
operation.
2. Turn ignition switch and battery
disconnect switch to OFF position
(TM 5-2410-240-10).
3. Disconnect fuel tank harness fuel
level sensor connector FL-C3
(WP 0018, Figure 154) from fuel
level sender (WP 0176).
4. Check for diagnostic codes (WP
0096-04 Code Active - Proceed to
0013).
step 5.
0096-03 Code Active - Replace fuel
level sender (WP 0176). Ensure all
harness connectors are reconnected.
Verify proper operation of machine
(TM 5-2410-240-10).
0020-15


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