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Table 2. Engine Troubleshooting with Codes - Continued.
Table 2. Engine Troubleshooting with Codes - Continued.

Field Maintenance Manual 1 D6K Dozer Type I With Winch and Type II With Ripper
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TM 5-2410-240-23-1
0019
Table 2. Engine Troubleshooting with Codes - Continued.
0019
CID FMI CODE
TEST OR INSPECTION
CORRECTIVE ACTION
0003-02 Cylinder #3 Injector Erratic,
3. At MSD, check for active diag- 0003-02 Diagnostic Code Active
Intermittent, or Incorrect Code
nostic code 0003-02
- Proceed to Test Step 3.
Continued
(WP 0016).
No Active Diagnostic Codes -
Verify proper operation of machine
(TM 5-2410-240-10).
Test Step 3: Check ECM Flash
Files.
Verify correct engine ECM flash
Flash Files Bad - Replace ECM
files (WP 0017).
flash files (WP 0017). Verify proper
operation of machine (TM 5-2410-
240-10).
Flash Files Good - Replace
engine ECM (WP 0049). Verify
proper operation of machine
(TM 5-2410-240-10).
0003-05 Cylinder #3 Injector Current
WARN I N G
Below Normal
Electrical shock hazard. Electronic unit injector system uses
67-73 Volts. Failure to follow this warning may result in injury to
personnel.
Test Step 1: Test Fuel Injector
and Engine Control Wiring Har-
nesses.
N OT E
Always inspect harness connectors that are involved in the
circuit. Poor connections can often be the cause of an electrical
circuit problem. Verify that all connections in circuit are clean and
secure, and connections are in good condition. If a problem with
connection is found, correct the problem and verify diagnostic
code is active before performing this procedure.
Tag wiring harnesses to aid installation.
1. Connect MSD (WP 0016).
Select engine ECM C6.6 D6K.
2. Start engine or attempt to start
engine (TM 5-2410-240-10).
0001-05, 0002-05, and 0003-05
3. At MSD, check if all three
Diagnostic Codes are Active -
diagnostic codes: 0001-05,
Replace engine ECM (WP 0049).
0002-05, and 0003-05 are
Verify proper operation of machine
active (WP 0016).
(TM 5-2410-240-10).
0019-25


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