CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
General Cleaning, Painting, and Preservation
Repair During Administrative Storage
Removal of Equipment from Administrative Storage
LIST OF ABBREVIATIONS/ACRONYMS
LIST OF ABBREVIATIONS/ACRONYMS - Continued
THREAT OF CHEMICAL, BIOLOGICAL, RADIOLOGICAL, NUCLEAR (CBRN) CONTAMINATION
EQUIPMENT DESCRIPTION AND DATA
Figure 1. D6K Dozer (Left Side).
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
Figure 2. D6K Dozer (Right Side).
EQUIPMENT DATA
EQUIPMENT DATA - Continued
THEORY OF OPERATION
Figure 1. Engine Components.
Figure 2. Engine Components.
Figure 3. Powertrain Components.
ELECTRICAL SYSTEM
Figure 4. Implement Hydraulic System Components.
CHAPTER 2 OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Figure 1. Main Entry and Exit.
Figure 2. Alternate Exit.
Figure 3. Door Handles.
Figure 4. Seat.
Figure 5. Seat Belt.
Figure 6. Wrist Rests, Armrests, and Control Pods.
Figure 7. Left Joystick Controls.
Left Joystick Steering And Transmission Controls
Left Joystick Steering And Transmission Controls - Continued
Figure 8. Right Joystick Controls.
Figure 9. Switch Panel.
Switch Panel
Figure 10. Winch Controls.
Figure 11. Ripper Control.
Figure 12. Heater and Air Conditioning Controls.
Figure 13. Brake/Deceleration Pedal.
Figure 14. Monitoring System Indicators.
Figure 15. Monitoring System Gauges, Digital Display, and Ignition Switch.
Figure 16. Messenger Display.
Figure 17. Battery Disconnect Switch and Emergency Shutoff Switch.
Figure 18. 24V Slave Receptacle, Electric Fuel Priming Pump, and Fuel Shutoff Valves.
OPERATION UNDER USUAL CONDITIONS Scope; Initial Adjustment Before Use; Mounting and Dismounting; Seat, Seat Belt, and Control Adjustments; Engine Starting and Machine Warm-up; Parking; Digital Display Window: Messenger Display; Operational Information; Transmission and Steering Control; Winch Operation
SEAT, SEAT BELT, AND CONTROL ADJUSTMENTS
ENGINE STARTING AND MACHINE WARM-UP
Stopping Machine
DIGITAL DISPLAY WINDOW
Figure 1. Messenger Display.
Figure 2. Default Screen.
Machine Settings
Operator Profile Menu
MACHINE WARNING SUMMARIES
Figure 3. Left Joystick Transmission and Steering Control.
Figure 4. Engine Throttle Switch.
TRANSMISSION AND STEERING CONTROL
WINCH OPERATION
Figure 5. Winch Controls.
RIPPER OPERATION
OPERATION UNDER UNUSUAL CONDITIONS General, Slave Starting, Operation in Extreme Cold, Operation in Extreme Heat, Operation in Mud or on Soft Surfaces, Operation in Sandy or Dusty Areas, Operation in Saltwater Areas, Operation at High Altitudes, Operation in Snow and on Ice, Fording, Towing and Special Techniques, Operating Portable Fire Extinguisher, Stopping Engine if an Electrical Malfunction Occurs, Equipment Lowering with Engine Stopped
Figure 1. Slave Receptacle.
OPERATION IN EXTREME COLD
Starting Procedures - Machine Equipped with Arctic Kit
OPERATION IN EXTREME HEAT
OPERATION IN MUD OR ON SOFT SURFACES
OPERATION IN SALTWATER AREAS
OPERATION IN SNOW AND ON ICE
TOWING AND SPECIAL TECHNIQUES
Figure 2. Towing Connection Points.
Figure 3. Emergency Shutoff and Battery Disconnect Switches.
EQUIPMENT LOWERING WITH ENGINE STOPPED
STOWAGE AND DECAL/DATA PLATE GUIDE Scope, Stowage, Warning Message Labels and Stencils, Unique Identification Labels
Figure 2. Decals and Data Plates.
WARNING MESSAGE LABELS AND STENCILS
Figure 3. Decals, Data Plates, and Stencils.
WARNING MESSAGE LABELS AND STENCILS - Continued
Figure 4. Decals, Data Plates, and Stencils.
Figure 5. Winch Data Plate.
Figure 7. Unique Identification Labels.
Figure 8. Unique Identification Labels.
CHAPTER 3 TROUBLESHOOTING PROCEDURES
TROUBLESHOOTING INTRODUCTION
MONITORING SYSTEM WARNINGS
TROUBLESHOOTING SYMPTOM INDEX
TROUBLESHOOTING PROCEDURES Electrical System, Engine, Hydraulic System
ELECTRICAL SYSTEM
ENGINE
ENGINE - Continued
ENGINE - Continued
ENGINE - Continued
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM - Continued
CHAPTER 4 PMCS INSTRUCTIONS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL PMCS PROCEDURES
GENERAL PMCS PROCEDURES - Continued
Leakage Definitions for PMCS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. Preventive Maintenance Checks and Services (PMCS).
Figure 1. Dozer Blade Mounting.
Figure 2. Blade Cylinder Inspection.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 3. Radiator Cap Access Door and Coolant Level Check.
Figure 4. Fuel Shutoff Valve.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 5. Engine Oil Level Check.
Figure 6. Ether Cylinder.
Figure 7. Cab Fresh Air Filter and Hydraulic Tank Filler Cap.
Figure 8. Fuel Tank Filler Cap.
Figure 9. Hydraulic Tank Sight Gauge - Type I with Winch.
Figure 11. Blade Cylinder Inspection.
Figure 12. Lock Tube Assembly.
Figure 13. Radiator and Cooling Fan.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 14. Monitor System Display.
Figure 15. Blade Float and Action Light Indicators.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 16. Coolant Level Check and Radiator Cap Access Door.
Figure 17. Engine Oil Level Check and Oil Filler Cap.
Figure 18. Fuel Filter/Water Separator.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 19. Cab Fresh Air Filter and Hydraulic Tank Filler Cap.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 20. Fuel Tank Drain Valve - Type I with Winch.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 22. Fuel Tank Filler Cap.
Figure 23. Hydraulic Tank Sight Gauge - Type I with Winch.
Figure 24. Hydraulic Tank Sight Gauge - Type II with Ripper.
Figure 25. Batteries.
Figure 26. Window Washer Fluid Tank.
Figure 27. Track Pins and Bushings.
Figure 28. Track Roller Frame Inspection.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 29. Winch Oil Level and Fill Plugs.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
CHAPTER 5 MAINTENANCE INSTRUCTIONS
AIR FILTER ELEMENTS MAINTENANCE Removal, Cleaning and Inspection, Installation
Figure 1. Air Filter Housing Cover.
Figure 3. Primary Air Filter Element and Frame.
Figure 4. Secondary Air Filter Element.
CLEANING AND INSPECTION
Figure 5. Secondary Air Filter Element.
Figure 8. Air Filter Housing Cover.
AIR FILTER ELEMENTS MAINTENANCE Removal, Cleaning and Inspection, Installation - Continued
DOMELAMP BULB REPLACEMENT Removal, Installation
Figure 3. Domelamp Assembly.
ETHER STARTING AID CYLINDER REPLACEMENT Removal, Cleaning and Inspection, Installation
Figure 2. Gasket.
Figure 3. Ether Starting Aid Cylinder.
FRONT IDLER POSITION INSPECTION Inspection
FUSE AND CIRCUIT BREAKER MAINTENANCE
Figure 2. Fuse and Circuit Breaker Identification.
FRONT IDLER POSITION INSPECTION Inspection - Continued
Figure 3. High Amperage Circuit Breakers.
Figure 4. Panel Cover.
TRACK ADJUSTMENT Inspection, Tight Track Adjustment, Loose Track Adjustment
Figure 1. Measuring Track.
Figure 2. Track Valve Cover.
Figure 3. Track Valve.
Figure 4. Track Valve Cover.
Figure 5. Track Valve Cover.
Figure 6. Grease Fitting.
Figure 1. Windshield Wiper Replacement.
CHAPTER 6 SUPPORTING INFORMATION
REFERENCES
TECHNICAL MANUALS
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Table 1. Basic Issue Items (BII).
Table 1. Basic Issue Items (BII) Continued
Table 1. Basic Issue Items (BII) Continued
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items for the D6K Dozers.
Table 1. Expendable and Durable Items for the D6K Dozers - Continued.
Table 1. Expendable and Durable Items for the D6K Dozers - Continued.
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
General Cleaning, Painting, and Preservation
Repair During Administrative Storage
Removal of Equipment from Administrative Storage
LIST OF ABBREVIATIONS/ACRONYMS
LIST OF ABBREVIATIONS/ACRONYMS - Continued
THREAT OF CHEMICAL, BIOLOGICAL, RADIOLOGICAL, NUCLEAR (CBRN) CONTAMINATION
EQUIPMENT DESCRIPTION AND DATA
Figure 1. D6K Dozer (Left Side).
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
Figure 2. D6K Dozer (Right Side).
EQUIPMENT DATA
EQUIPMENT DATA - Continued
THEORY OF OPERATION
Figure 1. Engine Components.
Figure 2. Engine Components.
Figure 3. Powertrain Components.
ELECTRICAL SYSTEM
Figure 4. Implement Hydraulic System Components.
CHAPTER 2 OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Figure 1. Main Entry and Exit.
Figure 2. Alternate Exit.
Figure 3. Door Handles.
Figure 4. Seat.
Figure 5. Seat Belt.
Figure 6. Wrist Rests, Armrests, and Control Pods.
Figure 7. Left Joystick Controls.
Left Joystick Steering And Transmission Controls
Left Joystick Steering And Transmission Controls - Continued
Figure 8. Right Joystick Controls.
Figure 9. Switch Panel.
Switch Panel
Figure 10. Winch Controls.
Figure 11. Ripper Control.
Figure 12. Heater and Air Conditioning Controls.
Figure 13. Brake/Deceleration Pedal.
Figure 14. Monitoring System Indicators.
Figure 15. Monitoring System Gauges, Digital Display, and Ignition Switch.
Figure 16. Messenger Display.
Figure 17. Battery Disconnect Switch and Emergency Shutoff Switch.
Figure 18. 24V Slave Receptacle, Electric Fuel Priming Pump, and Fuel Shutoff Valves.
OPERATION UNDER USUAL CONDITIONS Scope; Initial Adjustment Before Use; Mounting and Dismounting; Seat, Seat Belt, and Control Adjustments; Engine Starting and Machine Warm-up; Parking; Digital Display Window: Messenger Display; Operational Information; Transmission and Steering Control; Winch Operation
SEAT, SEAT BELT, AND CONTROL ADJUSTMENTS
ENGINE STARTING AND MACHINE WARM-UP
Stopping Machine
DIGITAL DISPLAY WINDOW
Figure 1. Messenger Display.
Figure 2. Default Screen.
Machine Settings
Operator Profile Menu
MACHINE WARNING SUMMARIES
Figure 3. Left Joystick Transmission and Steering Control.
Figure 4. Engine Throttle Switch.
TRANSMISSION AND STEERING CONTROL
WINCH OPERATION
Figure 5. Winch Controls.
RIPPER OPERATION
OPERATION UNDER UNUSUAL CONDITIONS General, Slave Starting, Operation in Extreme Cold, Operation in Extreme Heat, Operation in Mud or on Soft Surfaces, Operation in Sandy or Dusty Areas, Operation in Saltwater Areas, Operation at High Altitudes, Operation in Snow and on Ice, Fording, Towing and Special Techniques, Operating Portable Fire Extinguisher, Stopping Engine if an Electrical Malfunction Occurs, Equipment Lowering with Engine Stopped
Figure 1. Slave Receptacle.
OPERATION IN EXTREME COLD
Starting Procedures - Machine Equipped with Arctic Kit
OPERATION IN EXTREME HEAT
OPERATION IN MUD OR ON SOFT SURFACES
OPERATION IN SALTWATER AREAS
OPERATION IN SNOW AND ON ICE
TOWING AND SPECIAL TECHNIQUES
Figure 2. Towing Connection Points.
Figure 3. Emergency Shutoff and Battery Disconnect Switches.
EQUIPMENT LOWERING WITH ENGINE STOPPED
STOWAGE AND DECAL/DATA PLATE GUIDE Scope, Stowage, Warning Message Labels and Stencils, Unique Identification Labels
Figure 2. Decals and Data Plates.
WARNING MESSAGE LABELS AND STENCILS
Figure 3. Decals, Data Plates, and Stencils.
WARNING MESSAGE LABELS AND STENCILS - Continued
Figure 4. Decals, Data Plates, and Stencils.
Figure 5. Winch Data Plate.
Figure 7. Unique Identification Labels.
Figure 8. Unique Identification Labels.
CHAPTER 3 TROUBLESHOOTING PROCEDURES
TROUBLESHOOTING INTRODUCTION
MONITORING SYSTEM WARNINGS
TROUBLESHOOTING SYMPTOM INDEX
TROUBLESHOOTING PROCEDURES Electrical System, Engine, Hydraulic System
ELECTRICAL SYSTEM
ENGINE
ENGINE - Continued
ENGINE - Continued
ENGINE - Continued
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM - Continued
CHAPTER 4 PMCS INSTRUCTIONS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL PMCS PROCEDURES
GENERAL PMCS PROCEDURES - Continued
Leakage Definitions for PMCS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. Preventive Maintenance Checks and Services (PMCS).
Figure 1. Dozer Blade Mounting.
Figure 2. Blade Cylinder Inspection.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 3. Radiator Cap Access Door and Coolant Level Check.
Figure 4. Fuel Shutoff Valve.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 5. Engine Oil Level Check.
Figure 6. Ether Cylinder.
Figure 7. Cab Fresh Air Filter and Hydraulic Tank Filler Cap.
Figure 8. Fuel Tank Filler Cap.
Figure 9. Hydraulic Tank Sight Gauge - Type I with Winch.
Figure 11. Blade Cylinder Inspection.
Figure 12. Lock Tube Assembly.
Figure 13. Radiator and Cooling Fan.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 14. Monitor System Display.
Figure 15. Blade Float and Action Light Indicators.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 16. Coolant Level Check and Radiator Cap Access Door.
Figure 17. Engine Oil Level Check and Oil Filler Cap.
Figure 18. Fuel Filter/Water Separator.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 19. Cab Fresh Air Filter and Hydraulic Tank Filler Cap.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 20. Fuel Tank Drain Valve - Type I with Winch.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 22. Fuel Tank Filler Cap.
Figure 23. Hydraulic Tank Sight Gauge - Type I with Winch.
Figure 24. Hydraulic Tank Sight Gauge - Type II with Ripper.
Figure 25. Batteries.
Figure 26. Window Washer Fluid Tank.
Figure 27. Track Pins and Bushings.
Figure 28. Track Roller Frame Inspection.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
Figure 29. Winch Oil Level and Fill Plugs.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued
CHAPTER 5 MAINTENANCE INSTRUCTIONS
AIR FILTER ELEMENTS MAINTENANCE Removal, Cleaning and Inspection, Installation
Figure 1. Air Filter Housing Cover.
Figure 3. Primary Air Filter Element and Frame.
Figure 4. Secondary Air Filter Element.
CLEANING AND INSPECTION
Figure 5. Secondary Air Filter Element.
Figure 8. Air Filter Housing Cover.
AIR FILTER ELEMENTS MAINTENANCE Removal, Cleaning and Inspection, Installation - Continued
DOMELAMP BULB REPLACEMENT Removal, Installation
Figure 3. Domelamp Assembly.
ETHER STARTING AID CYLINDER REPLACEMENT Removal, Cleaning and Inspection, Installation
Figure 2. Gasket.
Figure 3. Ether Starting Aid Cylinder.
FRONT IDLER POSITION INSPECTION Inspection
FUSE AND CIRCUIT BREAKER MAINTENANCE
Figure 2. Fuse and Circuit Breaker Identification.
FRONT IDLER POSITION INSPECTION Inspection - Continued
Figure 3. High Amperage Circuit Breakers.
Figure 4. Panel Cover.
TRACK ADJUSTMENT Inspection, Tight Track Adjustment, Loose Track Adjustment
Figure 1. Measuring Track.
Figure 2. Track Valve Cover.
Figure 3. Track Valve.
Figure 4. Track Valve Cover.
Figure 5. Track Valve Cover.
Figure 6. Grease Fitting.
Figure 1. Windshield Wiper Replacement.
CHAPTER 6 SUPPORTING INFORMATION
REFERENCES
TECHNICAL MANUALS
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Table 1. Basic Issue Items (BII).
Table 1. Basic Issue Items (BII) Continued
Table 1. Basic Issue Items (BII) Continued
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items for the D6K Dozers.
Table 1. Expendable and Durable Items for the D6K Dozers - Continued.
Table 1. Expendable and Durable Items for the D6K Dozers - Continued.